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rouging
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Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004103
EISBN: 978-1-62708-184-9
... information on the surface finish of pharmaceutical equipment. It discusses the classification of rouge and the characteristics of cast type 316L stainless steel. The article also explains how and when to perform cleaning and repassivation process on classes of rouge. corrosion corrosion resistance...
Abstract
Materials of construction for equipment and piping in pharmaceutical processing plants must be resistant to corrosion from the high-purity water, the buffer solutions used in preparation of the products, and the cleaning solutions used to maintain the purity of the product. The primary water used in pharmaceutical production is water for injection (WFI). This article presents the steps for preparing WFI and discusses the effect of chlorides on stainless steel. It provides information on the passive layer of stainless steels and chromium-containing nickel alloys. The article provides information on the surface finish of pharmaceutical equipment. It discusses the classification of rouge and the characteristics of cast type 316L stainless steel. The article also explains how and when to perform cleaning and repassivation process on classes of rouge.
Image
Published: 01 January 2006
Fig. 20 Class 3A rouge. This is a black, glossy rouge that forms on the surface of electropolished stainless steel in high-temperature steam. The crystals completely cover the surface. The crystal form is octahedral, and the mineral is magnetite. SEM; original magnification 450×
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Image
Published: 01 January 2006
Fig. 12 Class 1 rouge that is transported from other locations and deposited on the stainless steel surface. It is amorphous in structure, and the color varies from orange to red. The primary mineral form is hematite, Fe 2 O 3 . SEM; original magnification 450×
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Image
Published: 01 January 2006
Fig. 13 Highly magnified view of the amorphous class 1 rouge crystals. They appear to be rhombohedral in form. SEM; original magnification 20,000×
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Image
Published: 01 January 2006
Fig. 16 Class 2A rouge that forms in the presence of chlorides. When the tubercles are broken off, a bright silver spot is under them, indicating an active chloride corrosion cell. SEM; original magnification 450×
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Image
Published: 01 January 2006
Fig. 21 Oxygen content as a function of depth for various iridescent color rouge films. The control is the standard silver electropolished surface finish. The darker the color, the thicker the oxide film.
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Image
Published: 01 January 2002
Fig. 3 Change in surface roughness due to crack propagation. Fracture surface roughness increases with distance of propagation, crack propagation rate, and decreased strength level. This component failed in fatigue. Crack initiation was on a longitudinal plane visible at the top in a surface ha...
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Image
Published: 15 January 2021
Fig. 4 Change in surface roughness due to crack propagation. Fracture surface roughness increases with distance of propagation, crack propagation rate, and decreased strength level. This component failed in fatigue. Crack initiation was on a longitudinal plane visible at the top in a surface-ha...
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Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004203
EISBN: 978-1-62708-184-9
... on AOD stainless products are rare, the use of a double-melted product will ensure an essentially imperfection-free electropolished surface. The benefits of making this a requirement, however, must be weighed against increased cost and decreased availability. Rouging Rouging is a phenomenon...
Abstract
This article discusses the corrosion characteristics of superaustenitic stainless and duplex stainless steels, which are used in pharmaceutical industry. It describes passivation treatments and the electropolishing of stainless steels. The article informs that electropolishing is not a passivation treatment, although the proper execution of the process will result in a passive surface. The article concludes with a discussion on roughing, which is a phenomenon of particular interest to the pharmaceutical industry.
Image
Published: 01 January 2006
Fig. 15 These twinned rhombohedral crystals do not appear to be growing on the surface. They are associated with residual polishing debris. Class 1 rouge. SEM; original magnification 7500×
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Image
Published: 01 January 2006
Fig. 18 Fibrous rhombohedral crystals growing on the surface. Probably class 2A rouge that originated from chloride micropits on the stainless steel surface. SEM; original magnification 7250×
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Image
Published: 01 January 2006
Fig. 19 These rhombohedrons appear to be growing from the surface. The stainless steel had a lower chromium/iron ratio. This appears to be class 2B rouge. SEM; original magnification 20,000×
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Image
Published: 01 January 2006
Fig. 8 Mechanically polished surface with a 0.508 μm (20 μin.) R a finish. The dark deposits in the grit lines are residual polishing debris. This debris typically leads to class 1 rouging of the stainless steel surfaces. SEM; original magnification 500×
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Image
Published: 01 January 2006
Fig. 17 Acicular crystals growing from the surface of stainless steel exposed to chloramines at steam temperatures. The acicular crystals appear to be growing from the surface of the stainless steel, perhaps from a chloride micropit. They appear to be the start of class 2A rouge. The large
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Book Chapter
Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003764
EISBN: 978-1-62708-177-1
Abstract
This article is a comprehensive collection of tables listing: dangerous reactions of chemicals and designations of etchants; chemical-polishing solutions for irons and steels and nonferrous materials; attack-polishing solutions, macrostructure etchants for iron and steel; and major microstructure etchants for common phases and constituents in ferrous materials.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001312
EISBN: 978-1-62708-170-2
... progressive polishing steps with finer abrasives until pumice or rouge types of abrasive are applied. With the softer grades, such as unalloyed titanium or zirconium material, fine polishing requires more time and care to prevent scratching. Harder grades can be polished more readily to a surface of high...
Abstract
Zirconium and hafnium surfaces require cleaning and finishing for reasons such as preparation for joining, heat treatment, plating, forming, and producing final surface finishes. This article provides information on various surface treatment processes, surface soil removal, blast cleaning, chemical descaling, pickling or etching, anodizing, autoclaving, polishing, buffing, vapor phase nitriding, and electroplating. Applications of these surface treatment processes are also reviewed.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001232
EISBN: 978-1-62708-170-2
Abstract
Abrasive finishing is a method where a large number of multipoint or random cutting edges are coupled with abrasive grains as a bond or matrix material for effective removal of material at smaller chip sizes. This article provides a broad overview of the various categories of abrasive products and materials, abrasive finishing processes, and the mechanisms of delivering the abrasives to the grinding or machining zone. Abrasive finishing processes, such as grinding, honing, superfinishing, microgrinding, polishing, buffing, and lapping, are discussed. The article presents a brief discussion on abrasive jet machining and ultrasonic machining. It concludes with a discussion on the four categories of factors that affect the abrasive finishing or machining: machine tool, work material, wheel selection, and operational.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003214
EISBN: 978-1-62708-199-3
... and plastics Fused aluminum oxide for finishing of ferrous products Calcined alumina for finishing of ferrous and nonferrous materials Red rouge (red iron oxide powder) for high coloring or finishing of brass products Green chromium oxide flours for high coloring or finishing of nonferrous...
Abstract
Finishing refers to a wide variety of processes that generally involve material removal in one form or another to generate surfaces with specific geometries, tolerances, and functional or decorative characteristics. This article discusses four major finishing methods, namely, abrasive machining, electropolishing, mass finishing, and shot peening. In each case, it describes subtypes, process variations, and the associated equipment.
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005433
EISBN: 978-1-62708-196-2
... , p 33 33. Mukherjee A.K. , Role of Grain Boundaries in Superplastic Deformation , Grain Boundaries in Engineering Materials , Walter J.L. et al. , Ed., Claitor Publishing , Baton Rouge, LA , 1975 , p 93 – 105 34. Gifkins R.C. , Grain Boundary Sliding and Its...
Abstract
This article presents a mechanical description of superplasticity and discusses constitutive equations that are essential for simulating superplastic forming processes, applicable to structural superplasticity. It presents the phenomenological constitutive equations of superplasticity and classical physical constitutive equations. The article also reviews the accommodation mechanisms that are divided into two major groups, namely, diffusional accommodation and accommodation by dislocations.
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