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Book Chapter
Rotational Molding
Available to PurchaseSeries: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003017
EISBN: 978-1-62708-200-6
... Abstract Rotational molding is a simple but unique process that has the capability of producing small to large hollow items with very uniform wall thicknesses. Providing an overview of the operating principles of rotational molding, this article discusses the key selection factors, including...
Abstract
Rotational molding is a simple but unique process that has the capability of producing small to large hollow items with very uniform wall thicknesses. Providing an overview of the operating principles of rotational molding, this article discusses the key selection factors, including function and property requirements for resins and additives; size, shape, design, and cost of molded parts; equipment type and size; and the type of mold to be used. Commonly used molds include cast aluminum, fabricated sheet metal, nickel deposit, machined aluminum, silicone, fiberglass, and prototype molds.
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Published: 01 November 1995
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Published: 01 November 1995
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Published: 01 November 1995
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Published: 01 November 1995
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Published: 15 May 2022
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Published: 01 January 1997
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Methods of casting with rotating molds. True centrifugal (top row) can be h...
Available to PurchasePublished: 01 December 2008
Fig. 1 Methods of casting with rotating molds. True centrifugal (top row) can be horizontal, vertical, or at an incline. Semicentrifugal and centrifuge die casting are vertical methods with molds that can be designed to produce solid parts.
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Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002491
EISBN: 978-1-62708-194-8
... Abstract This article describes key processing methods and related design, manufacturing, and application considerations for plastic parts. The methods include injection molding, extrusion, thermoforming, blow molding, rotational molding, compression molding/transfer molding, composites...
Abstract
This article describes key processing methods and related design, manufacturing, and application considerations for plastic parts. The methods include injection molding, extrusion, thermoforming, blow molding, rotational molding, compression molding/transfer molding, composites processing, and casting. The article describes principal features incorporated into the design of plastic parts. It concludes with a discussion on the materials selection methodology for plastics.
Book Chapter
Polymer Processing—An Introduction
Available to PurchaseSeries: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006864
EISBN: 978-1-62708-395-9
... guidelines, and special processes. It also covers the functions of the extruder, webline handling, mixing and compounding operations, and process troubleshooting. Thermoforming and mold design are covered. Various other technologies for polymer processing covered in this article are blow molding, rotational...
Abstract
This article discusses technologies focused on processing plastic materials or producing direct tools used in plastics processing. The article focuses on extrusion and injection molding, covering applications, materials and their properties, equipment, processing details, part design guidelines, and special processes. It also covers the functions of the extruder, webline handling, mixing and compounding operations, and process troubleshooting. Thermoforming and mold design are covered. Various other technologies for polymer processing covered in this article are blow molding, rotational molding, compression molding, transfer molding, hand lay-up process, casting, and additive manufacturing.
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005259
EISBN: 978-1-62708-187-0
... and permanent molds and their production considerations. It describes the speed of rotation, mold speeds curves, and pouring techniques that are considered in the operation of vertical centrifugal casting machines. vertical centrifugal casting machines sand molds vertical centrifugal casting mold...
Abstract
Vertical centrifugal casting machines, installed below the ground level for maximum operator safety, are used for producing bushings and castings that are relatively large in diameter and short in length. This article discusses the mold design for different types of sand molds and permanent molds and their production considerations. It describes the speed of rotation, mold speeds curves, and pouring techniques that are considered in the operation of vertical centrifugal casting machines.
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005257
EISBN: 978-1-62708-187-0
... the need for a central core in the pipe mold, and the mold was water cooled, allowing for a high rate of repeated use. The technique uses the centrifugal force generated by a rotating cylindrical mold to throw molten metal against a mold wall to form the desired shape. Therefore, a centrifugal casting...
Abstract
This article describes the applications, advantages, and disadvantages of three centrifugal casting processes as well as the equipment used. These processes are true centrifugal casting, semicentrifugal casting, and centrifuge mold casting. The article discusses the cooling, inoculation, fluxing, and extraction of castings. It reviews mold heating and coating techniques as well as the various molds used. The three most common defects observed in centrifugal castings are also discussed. The article concludes with information on the applications of centrifugal casting in investment casting and combustion synthesis as well as spin casting.
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C712.0-F, permanent mold aluminum casting rotating-beam fatigue curve. Smoo...
Available to PurchasePublished: 15 June 2019
Fig. 1 C712.0-F, permanent mold aluminum casting rotating-beam fatigue curve. Smooth and notched specimens from one lot. Source: Ref 1
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850.0-T101, -T5, permanent mold aluminum casting rotating-beam fatigue curv...
Available to PurchasePublished: 15 June 2019
Fig. 1 850.0-T101, -T5, permanent mold aluminum casting rotating-beam fatigue curve. Comparison of smooth specimens from two lots, T5 and T101 temper
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852.0-T5, permanent-mold aluminum casting rotating-beam fatigue curve. Smoo...
Available to PurchasePublished: 15 June 2019
Fig. 2 852.0-T5, permanent-mold aluminum casting rotating-beam fatigue curve. Smooth and notched specimens from two lots
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Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005258
EISBN: 978-1-62708-187-0
... horizontal roller-type machine double-face plate machine pouring HORIZONTAL CENTRIFUGAL CASTING is used to cast parts having an axis of revolution. The technique uses the centrifugal force generated by a rotating cylindrical mold to force the molten metal against the mold wall to form the desired...
Abstract
Horizontal centrifugal casting is used to cast parts having an axis of revolution. This article discusses the operations of three types of horizontal casting machine: the flanged shaft machine, the horizontal roller-type machine, and the double-face plate machine. It provides information on expendable and permanent molds used for centrifugal casting. The parameters and operations of the horizontal centrifugal casting process, including pouring and solidification, as well as the applications are described.
Book Chapter
Designing with Plastics
Available to PurchaseSeries: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006927
EISBN: 978-1-62708-395-9
... to optimize the flow and attain uniform cavity filling during the injection cycle. For rotational molding, cavity geometry, based upon part design, can either hinder or aid material flow. Proper part design for rotational molding, with material flow considered during this conceptual design effort...
Abstract
This article provides background information needed by design engineers to create part designs optimized for plastics and plastic manufacturing processes. It describes the four essential elements of plastic part development, namely, material, process, tooling, and design, and provides general design rules for the plastic forming processes covered. It also discusses the steps involved in design validation and verification.
Book Chapter
Effects of Composition, Processing, and Structure on Properties of Composites
Available to PurchaseSeries: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002465
EISBN: 978-1-62708-194-8
... molding Blow molding Hollow resin, tube heated Powder Yes Yes Yes Parallel to mold surfaces High Medium Rotational molding Liquid resin Powder, whiskers Yes Yes No Parallel to mold surfaces Medium Medium Slip casting Semiliquid resin Powder, whiskers Yes Yes No Parallel...
Abstract
This article describes the interaction of composition, manufacturing process, and composite properties of composites. The manufacturing process includes resin-matrix, metal-matrix, and carbon/carbon matrix processing. The article discusses various mechanical properties of composites. It explores how variations in the composition, manufacturing, shop process instructions, and loading/environmental conditions can affect the use of a composite product in a performance/service life operation.
Book Chapter
850.0, 851.0, 852.0, and 853.0 Bearing Alloys
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006590
EISBN: 978-1-62708-210-5
... effects on physical and mechanical properties, and application characteristics of these alloys. Permanent-mold aluminum casting rotating-beam fatigue curves for 850.0-T101, 850.0-T5, and 852.0-T5 alloys are also presented. aluminum alloy 850.0 aluminum alloy 851.0 aluminum alloy 852.0 aluminum...
Abstract
The aluminum-tin alloys 850.0, 851.0, 852.0, and 853.0 are specialized compositions displaying excellent bearing characteristics under moderate loads and with effective lubrication. This datasheet provides information on key alloy metallurgy, fabrication characteristics, processing effects on physical and mechanical properties, and application characteristics of these alloys. Permanent-mold aluminum casting rotating-beam fatigue curves for 850.0-T101, 850.0-T5, and 852.0-T5 alloys are also presented.
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006868
EISBN: 978-1-62708-395-9
... designers will select a manufacturing process and a tight group of possible materials almost immediately. For example, if the application includes providing a container for some chemical or liquid substance, the designer will immediately think about blow molding or perhaps rotational molding, depending...
Abstract
This article presents the benefits of selecting plastics for products to be manufactured. It discusses the four key considerations for plastic part design: material, process, tooling, and design. The article provides a detailed discussion of the development sequence for plastic parts. The basis for the development sequence is twofold: first, to create the best solution for the application, and second, to minimize potential project risks through careful and thoughtful work habits.
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