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Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006514
EISBN: 978-1-62708-207-5
... Abstract The resistance welding processes commonly employed for joining aluminum are resistance spot welding, resistance seam welding, resistance roll welding, upset and flash welding for butt joining welding, and high-frequency resistance welding. This article discusses the general factors...
Abstract
The resistance welding processes commonly employed for joining aluminum are resistance spot welding, resistance seam welding, resistance roll welding, upset and flash welding for butt joining welding, and high-frequency resistance welding. This article discusses the general factors affecting resistance welding: electrical and thermal conductivities, rising temperature, plastic range, shrinkage, and surface oxide. It reviews the weldability of base materials such as Alclad alloys and aluminum metal-matrix composites. The article describes the joint design and welding procedures for resistance spot welding, as well as the joint type, equipment, and welding procedures for seam and roll spot welding. It concludes with information on flash welding, high-frequency welding, and cross-wire welding.
Book Chapter
Introduction to Resistance Welding
Available to PurchaseSeries: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005625
EISBN: 978-1-62708-174-0
... Abstract Resistance welding (RW) encompasses many variations on the basic theme of local Joule heating while an external pressure is applied. This article provides an overview of the most generally applied RW processes, followed by a discussion on the general design aspects of various...
Abstract
Resistance welding (RW) encompasses many variations on the basic theme of local Joule heating while an external pressure is applied. This article provides an overview of the most generally applied RW processes, followed by a discussion on the general design aspects of various resistance-welded joints. The various resistance-welded joints include spot welds, projection welds, seam welds, and butt welds. The article explains the relative contributions of the Joule, Peltier, and Thomson effects for typical RW scenarios. It concludes with information on the electrode “follow” behavior.
Book Chapter
Resistance Welding Power Supplies and Controls
Available to PurchaseSeries: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005559
EISBN: 978-1-62708-174-0
... Abstract This article provides an overview of the components of a resistance welding machine. It focuses on the single-phase control system and medium-frequency direct current system of resistance welding. The article also includes information on their feedback systems, rectification systems...
Abstract
This article provides an overview of the components of a resistance welding machine. It focuses on the single-phase control system and medium-frequency direct current system of resistance welding. The article also includes information on their feedback systems, rectification systems, and power sources.
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005593
EISBN: 978-1-62708-174-0
... Abstract This article provides a fundamentals-based description of solid-state resistance projection welding. It details simple analytical tools to understand the variety of mechanisms that occur during resistance projection welding. Factors relating to the quality of solid projection...
Abstract
This article provides a fundamentals-based description of solid-state resistance projection welding. It details simple analytical tools to understand the variety of mechanisms that occur during resistance projection welding. Factors relating to the quality of solid projection are discussed, in addition to an explanation of the mechanisms of bonding for solid projection welding. The article reviews how these mechanisms are affected by heat balance, current profile, and mechanical characteristics of the welding equipment. It also presents the design of projection welding mechanical systems.
Book Chapter
Procedure Development and Practice Considerations for Resistance Welding
Available to PurchaseSeries: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005640
EISBN: 978-1-62708-174-0
... Abstract This article describes the significance of the three variables that affect the resistance spot welding process: welding current, electrode force, and welding time. It presents the effects of weld spacing and surface preparation on weld quality. The article elaborates the typical...
Abstract
This article describes the significance of the three variables that affect the resistance spot welding process: welding current, electrode force, and welding time. It presents the effects of weld spacing and surface preparation on weld quality. The article elaborates the typical sequence of steps for determining the satisfactory conditions for spot welding and the mechanical aspects that affect this process. It considers the effects of process variables on the weld lobe. The article reviews surface preparation, part fit-up, electrode drives, weld parameters, and tests associated with seam welding. It concludes with a discussion on the welding equipment and other factors associated with resistance spot and seam welding.
Book Chapter
Resistance Welding
Available to PurchaseSeries: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003207
EISBN: 978-1-62708-199-3
... Abstract This article presents a detailed account of the welding parameters, equipment needed, applications, advantages, limitations, and the process variables affecting various types of resistance welding operations, namely, resistance spot welding, resistance seam welding, resistance...
Abstract
This article presents a detailed account of the welding parameters, equipment needed, applications, advantages, limitations, and the process variables affecting various types of resistance welding operations, namely, resistance spot welding, resistance seam welding, resistance projection welding, and flash welding.
Book Chapter
Procedure Development and Practice Considerations for Resistance Welding
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001443
EISBN: 978-1-62708-173-3
... Abstract Resistance welding (RW) encompasses a group of processes in which the heat for welding is generated by the resistance to the flow of electrical current through the parts being joined. The three major resistance welding processes are resistance spot welding (RSW), resistance seam...
Abstract
Resistance welding (RW) encompasses a group of processes in which the heat for welding is generated by the resistance to the flow of electrical current through the parts being joined. The three major resistance welding processes are resistance spot welding (RSW), resistance seam welding (RSEW), and projection welding (PW). This article addresses the considerations for using these processes to join specific types of materials. It discusses the process variations, applicability, advantages, and limitations of these resistance welding processes. The article provides information on flash welding, high-frequency resistance welding, and capacitor discharge stud welding. It concludes with a discussion on resistance welding of stainless steels, aluminum alloys, and copper and copper alloys.
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Resistance welding processes. (a) Projection welding for sheet welding. (b)...
Available to PurchasePublished: 01 June 2012
Fig. 6 Resistance welding processes. (a) Projection welding for sheet welding. (b) Resistance butt welding. (c) Resistance seam welding
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(a) Electrofusion (resistance) welding process. (b) Electrofusion welding p...
Available to PurchasePublished: 01 January 1993
Fig. 15 (a) Electrofusion (resistance) welding process. (b) Electrofusion welding process. Source: Ref 42
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Image
Typical fast follow-up head for resistance welding. The spring is located i...
Available to PurchasePublished: 31 October 2011
Fig. 5 Typical fast follow-up head for resistance welding. The spring is located in the body of the assembly. Note the shunts providing a current flow path around the spring.
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Published: 31 October 2011
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Schematic for a single-phase alternating current (ac) resistance welding co...
Available to PurchasePublished: 31 October 2011
Fig. 2 Schematic for a single-phase alternating current (ac) resistance welding control without feedback. CPU, central processing unit; SCR, silicon-controlled rectifier
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Image
Schematic for a single-phase alternating current (ac) resistance welding co...
Available to PurchasePublished: 31 October 2011
Fig. 3 Schematic for a single-phase alternating current (ac) resistance welding control with feedback. CPU, central processing unit; SCR, silicon-controlled rectifier
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Image
Schematic for a single-phase direct current (dc) resistance welding control...
Available to PurchasePublished: 31 October 2011
Fig. 4 Schematic for a single-phase direct current (dc) resistance welding control with feedback. ac, alternating current; CPU, central processing unit; SCR, silicon-controlled rectifier
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Image
Circuit diagram of three-phase half-wave resistance welding power source wi...
Available to PurchasePublished: 31 October 2011
Fig. 5 Circuit diagram of three-phase half-wave resistance welding power source with primary rectification
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Circuit diagram of three-phase full-wave resistance welding power source wi...
Available to PurchasePublished: 31 October 2011
Fig. 6 Circuit diagram of three-phase full-wave resistance welding power source with secondary rectification
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Medium-frequency direct current (MFDC) resistance welding control block dia...
Available to PurchasePublished: 31 October 2011
Fig. 8 Medium-frequency direct current (MFDC) resistance welding control block diagram and waveforms without feedback. CPU, central processing unit; ac, alternating current
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Image
Medium-frequency direct current (MFDC) resistance welding control with feed...
Available to PurchasePublished: 31 October 2011
Fig. 9 Medium-frequency direct current (MFDC) resistance welding control with feedback. CPU, central processing unit
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Image
Typical fast followup head for resistance welding. The spring is located in...
Available to PurchasePublished: 31 October 2011
Fig. 11 Typical fast followup head for resistance welding. The spring is located in the body of the assembly. Note the shunts providing a current flow path around the spring. Courtesy of Edison Welding Institute
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Image
The resistance welding process. (a) An insert between the parts is resistiv...
Available to PurchasePublished: 01 November 1995
Fig. 26 The resistance welding process. (a) An insert between the parts is resistively heated by the passage of electric current. (b) Typical cross section of a resistance weld. Source: Ref 42
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