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Book Chapter
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002136
EISBN: 978-1-62708-188-7
... Abstract Reaming is a machining operation in which a rotary tool takes a light cut to improve the accuracy of the round hole and reduce the roughness of the hole surface. This article describes its process capabilities and provides information on workpiece material and hardness, as well...
Abstract
Reaming is a machining operation in which a rotary tool takes a light cut to improve the accuracy of the round hole and reduce the roughness of the hole surface. This article describes its process capabilities and provides information on workpiece material and hardness, as well as the machines used. Reamer materials and design, speed and feed, bushings and fixtures, and cutting fluids used are also discussed. The article outlines the factors to be considered while selecting a reamer. It also discusses the applications of the principle types of reamers, namely, straight-flute chucking, spiral-flute chucking, adjustable, end-cutting, shell, floating-blade, gun, and special-purpose reamers, with examples.
Image
Published: 01 January 1989
Fig. 1 Effect of the hardness of a low-alloy steel workpiece on reaming conditions and reamer life (M10 high-speed steel reamers). (a) 6.4 mm ( 1 4 in.) diam holes. (b) 13 mm ( 1 2 in.) diam holes Reaming conditions (holes of both diameters) Type of machine
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Image
Published: 01 January 1989
Fig. 8 Reaming of six stud holes in a wheel hub with a straight-flute inserted-blade adjustable reamer. Dimensions in figure given in inches Reamer details Number of blade inserts 6 Insert material M2 high-speed steel Land width, mm (in.) 0.2 (0.008) Back taper, mm/mm
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Image
Published: 01 January 1989
Fig. 15 Gun reaming of a taper-cored hole. Dimensions in figure given in inches Reaming conditions Machine Turret lathe Speed, at 329 rev/min, m/min (sfm) 58 (190) Feed, mm/rev (in./rev) 0.1 (0.004) Stock reamed on diameter, mm (in.) 4.8–9.5 ( 3 16 – 3 8
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Image
Published: 01 January 1989
Fig. 20 Dry reaming of a shaft hole in a rotor. Dimensions in figure given in inches Reamer details Type Spiral, ten-flute (a) Material M4 high-speed steel Margin width, mm (in.) 0.05 (0.002) Back taper, mm/mm (in./in.) 0.0003 (0.0003) Radial hook angle in flutes
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Image
Published: 01 January 1989
Fig. 20 Design of a finishing reamer used for reaming aluminum in automatic bar and chucking machines. Dimensions given in inches
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Image
Published: 01 January 1989
Fig. 4 Combination tool for reaming a two-step hole and spotfacing a valve seat. Dimensions given in inches
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in Machining, Drilling, and Cutting of Polymer-Matrix Composites
> Engineered Materials Handbook Desk Edition
Published: 01 November 1995
Fig. 8 Drilling/reaming cutting tool
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Image
Published: 01 January 2001
Fig. 2 Four-flute drilling/reaming cutter for carbon/epoxy composites
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Image
Published: 01 January 1989
Fig. 18 Two setups employing fixtures and bushings for the accurate guiding of reamers
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Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002187
EISBN: 978-1-62708-188-7
... Abstract This article discusses various machining techniques of zinc alloy die castings. These include turning, boring, drilling, reaming, tapping, die threading, milling, and sawing. In addition, the article describes the factors that influence machinability of the zinc alloy die castings...
Image
Published: 01 January 1989
Fig. 12 Shell versus solid reamers. Shell reamer with brazed carbide cutting edges was superior to solid carbide reamer with high-speed steel shank for reaming the shaft hole in this gray iron water-pump body. Dimensions in figure given in inches. Workpiece hardness: 131 to 207 HB
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Image
Published: 01 January 1989
Undercut Tap Longitudinal tools Spot drill; rough turn OD Tap drill; rough turn OD Step drill Undercut Tap Step ream Cross slide tools Radius corners Cut off Cross slide tools Radius back corner Finish form OD Radius front corner Stamp letters
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Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003424
EISBN: 978-1-62708-195-5
... Abstract This article describes the machining operations of carbon fiber-reinforced epoxy, or carbon/epoxy thermoset composite materials, such as drilling, reaming, routing, trimming, end milling, slot milling, and facing. It reviews cutting tools for machining, including solid carbide, diamond...
Abstract
This article describes the machining operations of carbon fiber-reinforced epoxy, or carbon/epoxy thermoset composite materials, such as drilling, reaming, routing, trimming, end milling, slot milling, and facing. It reviews cutting tools for machining, including solid carbide, diamond plated, brazed diamond, diamond coated carbide, and polycrystalline cutting tools. The article also describes cutting tool materials that are used for peripheral milling, face milling, and the trimming of polymer-matrix composites.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003426
EISBN: 978-1-62708-195-5
... equipment. The article provides a discussion on reaming, countersinking, and three recommended choices of cutting tools for producing a countersink in carbon/epoxy structure. The cutting tools include: standard carbide insert cutters, solid carbide cutters, or polycrystalline diamond (PCD) insert cutters...
Abstract
Good hole-drilling processes are key to joining composite parts with other composite parts or with metal parts. This article discusses the considerations for drilling polymer-matrix composites. It describes the use of power-feed drill motors and automated drilling/fastener installation equipment. The article provides a discussion on reaming, countersinking, and three recommended choices of cutting tools for producing a countersink in carbon/epoxy structure. The cutting tools include: standard carbide insert cutters, solid carbide cutters, or polycrystalline diamond (PCD) insert cutters. The article concludes with a discussion on inspection of hole quality.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003192
EISBN: 978-1-62708-199-3
... Abstract This article is a comprehensive collection of machining data, presented in tables, covering most of the commonly used machining operations including turning, face milling, end milling (peripheral), drilling, reaming, and tapping of several materials. It provides starting...
Abstract
This article is a comprehensive collection of machining data, presented in tables, covering most of the commonly used machining operations including turning, face milling, end milling (peripheral), drilling, reaming, and tapping of several materials. It provides starting recommendations for the range of speeds and feeds for various machining operations, parameters for the selection of tool geometry, and guidelines on the selection and identification of cutting fluids.
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002188
EISBN: 978-1-62708-188-7
.... The article describes the machining operations performed on nickel alloys, such as turning, planing and shaping, broaching, reaming, drilling, tapping and threading, milling, sawing, and grinding. It provides information on the cutting fluids used in the machining of nickel alloys. The article also analyzes...
Abstract
Nickel-base alloys can be machined by techniques that are used for iron-base alloys. This article discusses the effects of distortion and microstructure on the machinability of nickel alloys. It tabulates the classification of nickel alloys based on machining characteristics. The article describes the machining operations performed on nickel alloys, such as turning, planing and shaping, broaching, reaming, drilling, tapping and threading, milling, sawing, and grinding. It provides information on the cutting fluids used in the machining of nickel alloys. The article also analyzes nontraditional machining methods that are suitable for shaping high-temperature, high-strength nickel alloys. These include electrochemical machining, electron beam machining, and laser beam machining.
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002189
EISBN: 978-1-62708-188-7
... Abstract This article focuses on the machining of reactive metals which refer collectively to the elements titanium, hafnium, and zirconium. It provides guidelines for machining titanium and titanium alloys and describes machining operations, such as turning, milling, drilling, tapping, reaming...
Abstract
This article focuses on the machining of reactive metals which refer collectively to the elements titanium, hafnium, and zirconium. It provides guidelines for machining titanium and titanium alloys and describes machining operations, such as turning, milling, drilling, tapping, reaming, grinding, and sawing, performed on titanium and its alloys. The article also provides information on electrochemical machining (ECM), chemical milling (CHM), and laser beam machining (LBM) for titanium and titanium alloys. Guidelines for machining zirconium alloys and hafnium are also provided. The article provides a short description of turning, milling, and drilling operations performed on zirconium alloys and hafnium. It also discusses health and safety considerations related to zirconium and hafnium.
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002180
EISBN: 978-1-62708-188-7
.... The article describes turning, drilling, tapping, milling, broaching, reaming, and grinding operations on stainless steel. It concludes with information on some of the nontraditional machining techniques, including abrasive jet machining, abrasive waterjet machining electrochemical machining, electron beam...
Abstract
The machinability of stainless steels varies from low to very high, depending on the final choice of the alloy. This article discusses general material and machining characteristics of stainless steel. It briefly describes the classes of stainless steel, such as ferritic, martensitic, austenitic, duplex, and precipitation-hardenable alloys. The article examines the role of additives, such as sulfur, selenium, tellurium, lead, bismuth, and certain oxides, in improving machining performance. It provides ways to minimize difficulties involved in the traditional machining of stainless steels. The article describes turning, drilling, tapping, milling, broaching, reaming, and grinding operations on stainless steel. It concludes with information on some of the nontraditional machining techniques, including abrasive jet machining, abrasive waterjet machining electrochemical machining, electron beam machining, and plasma arc machining.
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002190
EISBN: 978-1-62708-188-7
... Abstract This article describes various machining techniques of refractory metals, namely, niobium, molybdenum, tantalum, and tungsten. These include turning, boring, trepanning, reaming, milling, tapping, drilling, and sawing. Parameters for the machining of the refractory metals are also...
Abstract
This article describes various machining techniques of refractory metals, namely, niobium, molybdenum, tantalum, and tungsten. These include turning, boring, trepanning, reaming, milling, tapping, drilling, and sawing. Parameters for the machining of the refractory metals are also tabulated. In addition, the article provides information on cutting fluids and tools that are used in machining of the refractory metals as well as on the safety precautions to be followed in the machining process.
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