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Image
Published: 01 January 2001
Fig. 3 Aircraft radome tooling. Courtesy of The Advanced Composites Group, Inc.
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Image
Published: 01 January 2001
Fig. 5 Quartz/PEKK radome on RC-135 aircraft. Courtesy of Raytheon Systems Co.
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Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003235
EISBN: 978-1-62708-199-3
... covers (radomes). This article focuses on the microwave inspection methods that were subsequently developed for evaluation of moisture content in dielectric materials; thickness measurements of thin metallic coatings on dielectric substrates; and detection of voids, delaminations, macroporosity...
Abstract
Microwaves (or radar waves) are a form of electromagnetic radiation with wavelengths between 1000 cm and 1 mm in free space. One of the first important uses of microwaves in nondestructive evaluation was for components such as waveguides, attenuators, cavities, antennas, and antenna covers (radomes). This article focuses on the microwave inspection methods that were subsequently developed for evaluation of moisture content in dielectric materials; thickness measurements of thin metallic coatings on dielectric substrates; and detection of voids, delaminations, macroporosity, inclusions, and other flaws in plastic or ceramic materials. It also discusses the advantages and disadvantages and the general approaches that have been used in the development of microwave nondestructive inspection.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003367
EISBN: 978-1-62708-195-5
.... It describes the processing procedures for the cyanate ester resins and provides information on properties for selected applications, such as space applications, radomes, and printed circuit boards. cyanate ester resins radomes high-temperature polyimides space applications printed circuit board...
Abstract
Cyanate ester resins are a family of high-temperature thermosetting resins that bridge the gap in thermal performance between engineering epoxy and high-temperature polyimides. This article discusses the chemistry, properties and characteristics of the cyanate ester resins. It describes the processing procedures for the cyanate ester resins and provides information on properties for selected applications, such as space applications, radomes, and printed circuit boards.
Image
Published: 01 January 2001
Fig. 2 Ultrasonic C-scan evaluation of a delaminated section of an aramid/epoxy radome. A, damaged region; B, undamaged region
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Image
Published: 01 December 2008
carrier, cast in one piece (formerly a bolted assembly). Castings were poured, one per mold, with the molds in the horizontal position. Gating was through a center sprue and finger gates. (h) Radome hub. Castings were poured, one per mold, with the molds in the horizontal position. Gating was through
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Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003457
EISBN: 978-1-62708-195-5
... object damage in flight Hail damage Radome, engine inlet cowls and interior engine components, wing leading edges, horizontal and vertical leading edges Bird strike damage Radomes, engine inlet cowls, fan blades, leading edges Engine failure or foreign object damage Nacelles, acoustic liners...
Abstract
This article provides non-proprietary and non-competition-sensitive information related to aircraft applications. It presents an overview of reliability and commonly used measurements. Failure modes that cause the negative performance are reviewed based on many types of sources. These include manufacturer service bulletins, reliability and customer service departments, literature reviews, demonstration programs, in-service evaluations, design guides, and surveys of commercial and military aircraft maintenance organizations. The article also describes lessons learned while attempting to avoid overlapping maintainability, reparability, and materials choice.
Book Chapter
Series: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006475
EISBN: 978-1-62708-190-0
.... Their first use in nondestructive evaluation (NDE) was for components such as waveguides, attenuators, cavities, antennas, and antenna covers (radomes). The interaction of microwave electromagnetic energy with a material involves the effect of the material on the electric and magnetic fields that constitute...
Abstract
Electromagnetic signals at microwave and millimeter-wave frequencies are well suited for inspecting dielectric materials and composite structures in many critical applications. This article presents a partial list of reported nondestructive testing (NDT) application areas for microwaves. It discusses the advantages and limitations of inspection with microwaves. The article discusses the physical principles, including reflection and refraction, absorption and dispersion, scattering, and standing waves. It provides a discussion on terahertz (THz) imaging for nondestructive evaluation (NDE). The article concludes with information on ground-penetration radar (GPR) that uses electromagnetic radiation and detects the reflected signals from subsurface structures.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003368
EISBN: 978-1-62708-195-5
... properties, making them useful for radomes. Thermoset materials are hygroscopic, and absorbed moisture causes a gradual shift in dielectric behavior, degrading performance. Table 8 summarizes representative thermal properties of various thermoplastic composites. Thermal characteristics of carbon...
Abstract
This article provides information on the thermoplastic resins used as matrix materials for continuous fiber reinforced composites. It focuses on the materials that are suitable for fabrication of structural laminates and used for aerospace applications. The article provides a discussion on the background, categories, characteristics, product forms, properties, cost benefits, and processing techniques of thermoplastic resins. Strategies that have been advanced to deal with impregnation difficulties are also discussed.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006378
EISBN: 978-1-62708-192-4
... windows, and radomes caused severe erosion, which seriously limited operational time in rain storms. This resulted in many government-funded research projects into erosion mechanisms as well as development and evaluation of protective coatings. Reference 23 gives an overview of the rain erosion problem...
Abstract
Liquid impingement erosion has been defined as progressive loss of original material from a solid surface due to continued exposure to impacts by liquid drops or jets. This article focuses on the core nature of erosion by liquid impingement, due to the greater appreciation of the distinctions between the different forms of erosion. It discusses steam turbine blade erosion, aircraft rain erosion, and rain erosion of wind turbine blades. The article describes the mechanisms of liquid impact erosion and time dependence of erosion rate. It reviews critical empirical observations regarding both impingement variables (velocity, impact angle, droplet size, and physical properties of liquids) and erosion resistance of materials, including the correlation between erosion resistance and mechanical properties and the effects of alloying elements and microstructure. The article also provides information on the ways to combat erosion.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003037
EISBN: 978-1-62708-200-6
... there until it cools. Figure 5 shows an aircraft nose radome fabricated from heat-formed fiberglass honeycomb. Fig. 5 Heat-formed fiberglass honeycomb nose radome Splicing When large pieces of core are required, or when complex shapes dictate, smaller pieces can be spliced together to form...
Abstract
Honeycomb is a product consisting of very thin sheets attached to form connecting cells. This article briefly explains the construction, core characteristics, properties, and testing methods of the honeycomb structures. It discusses the special processes carried out in customizing the shape of core to fit customer's specific needs. The article provides information on the basic concept of creating sandwich structures and its corresponding aspects like material selection, design guidelines, and structural efficiency.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003481
EISBN: 978-1-62708-195-5
..., and resins improved rapidly after the early problems, and composites were used successfully during the 1950s in small leisure craft, yachts, and naval boats as well as in ship and submarine structures, such as radomes, sonar domes, and casings. Knowledge and confidence in composites grew...
Abstract
This article provides information on the potential applications of fiber-reinforced polymer (FRP) composites for maritime craft and offshore drilling platforms. The key benefits gained from using FRP materials together with an examination of the drawbacks and major issues impeding the more widespread use of composites in marine structures are presented.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003462
EISBN: 978-1-62708-195-5
... of signal attenuation, the more internal damage in the component. Figure 2 depicts an ultrasonic inspection record from a section of a damaged radome. In this case, the signal is highly attenuated in the dark, damaged region, identified as section A, where a delamination has occurred. No signal...
Abstract
This article describes the failure analysis procedures for composites and the techniques to be used in these analyses. These procedures include a review of the available in-service records, materials and processing methods, print requirements, and manufacturing records; visual analysis and nondestructive part evaluation; and verification of materials and processing methods. The article discusses the determination of fiber, matrix, and void volume fractions and verification of ply lay-up and orientation. A review of composites processing parameters; fractography and surface analysis; and mechanical testing and stress analysis is also presented.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003476
EISBN: 978-1-62708-195-5
... adversely affects mechanical and thermooxidative stabilities of the composite. Applications of Condensation-Type Polyimides The earliest applications for fiber-reinforced condensation-type polyimides, in 1972, were for radomes on advanced aircraft ( Ref 4 ) and for sound-suppression panels...
Abstract
High-temperature-resistant polymers are used in aerospace, electronic, and other applications that demand outstanding elevated-temperature physical and mechanical properties. This article discusses the general characteristics of condensation-type polyimides and polymerization of monomer reactants (PMR) polyimides. It provides information on the applications of PMR-15 with illustrations.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003410
EISBN: 978-1-62708-195-5
... fuselage consists of only two cured parts. The forward shell extends from the radome bulkhead to the aft pressure bulkhead and is 8 m (26 ft) long. It includes the baggage area, cockpit, and cabin areas. The aft shell extends from the aft pressure bulkhead to the tailcone, and is about 5 m (16 ft) long...
Abstract
This article schematically illustrates a fiber placement system and provides information on the applications of fiber placement. It discusses materials and design considerations for fiber placement. The article provides information on techniques that can be used to eliminate areas of missing tows.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003403
EISBN: 978-1-62708-195-5
.... A shape that is inherently self-supporting, such as an aircraft radome ( Fig. 3 ), can easily be designed with integrated stiffening features and less substructure. Shapes that are flat or slightly contoured usually require more detailed analysis of added stiffness and more substantial substructure...
Abstract
Composite tooling is the making of tools from composite materials. This article focuses on wet lay-up methods and techniques that are used to fabricate prepreg tooling. It discusses the advantages and disadvantages of composite tools. The article describes the process considerations for composite tool design, such as master model or pattern design selection, fiber and fabric selection, resins, and surface coat and ply. Various tool laminate construction techniques, such as curing and demolding, and cutting and trimming, are reviewed. The article also describes the substructure design for the construction of tool laminates.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003067
EISBN: 978-1-62708-200-6
Abstract
This article reviews the applications of traditional glasses in architecture, transportation, construction, houseware, containers, and fibers. It also describes uses of specialty glasses for aerospace and military applications, biomedical and dental applications, chemical-resistant applications, lighting, information display, electronic processing and electronic devices, optical and ophthalmic products, and communications equipment.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003031
EISBN: 978-1-62708-200-6
... than fiberglass and very expensive, they are used only when their superior temperature resistance and/or electrical signal transparency are critical. Applications include ablatives, thermal barriers, antenna windows, and radomes ( Ref 3 ). Carbon Fibers Although the search for high-performance...
Abstract
This article discusses the types, properties, and uses of continuous-fiber-reinforced composites, including glass, carbon, aramid, boron, continuous silicon carbide, and aluminum oxide fiber composites. While polyester and vinyl ester resins are the most used matrix materials for commercial applications, epoxy resins, bismaleimide resins, polyimide resins, and thermoplastic resins are used for aerospace applications. The article addresses design considerations as well as product forms and fabrication processes.
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