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Scott McClain, Claudia Kropas-Hughes
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S. Lampman, M. Mulherin, R. Shipley
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Mary B. Vollaro, Jule A. Miller
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ASM International Committee on Nondestructive Testing of Composites, R.H. Bossi, D.E. Bowles, Y. Bar-Cohen, T.E. Drake ...
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Bence Bartha
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Series: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006455
EISBN: 978-1-62708-190-0
... discussed. The article concludes with a discussion on two methods of radiographic film processing: manual and automatic processing. collimators cylinders diaphragms double-image techniques film radiography filtration flanges inspection radiography plates single-image techniques tubular...
Abstract
Film radiography requires the development of the exposed film so that the latent image becomes visible for viewing. It describes the general characteristics of film, including speed, gradient, and graininess, and the factors affecting film selection and exposure time. The article discusses the three major inspection techniques for tubular sections, namely, the double-wall, double-image technique; the double-wall, single-image technique; and the single-wall, single-image technique. It illustrates the arrangements of penetrameters and identification markers for the radiography of plates, cylinders, and flanges. The article discusses various control methods, including the use of lead screens; protection against backscatter and scatter from external objects; and the use of masks, diaphragms, collimators, and filtration. The radiographic appearance of specific types of flaws is also discussed. The article concludes with a discussion on two methods of radiographic film processing: manual and automatic processing.
Book Chapter
Standards and Codes for Nondestructive Testing
Available to PurchaseSeries: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006479
EISBN: 978-1-62708-190-0
... “Test Method for Radiographic Examination of Weldments” ASTM E999 “Guide for Controlling the Quality of Industrial Radiographic Film Processing” ASTM E142 “Method for Controlling Quality of Radiographic Testing” ASTM E2007 “Standard Guide for Computed Radiography” ASTM E2738 “Standard...
Abstract
This article is a brief guide to information sources on nondestructive testing (NDT). It provides examples of some of the standards bodies commonly used by NDT personnel. These include the American Society for Testing and Materials (ASTM) International, European Committee for Standardization (CEN), American Society of Mechanical Engineers (ASME), International Organization for Standardization (ISO), Aerospace Industries Association (AIA), American Welding Society (AWS), American Petroleum Institute (API), and American Society for Nondestructive Testing (ASNT). All of these organizations used industry subject-matter experts and a consensus process in the development of their codes and standards.
Book Chapter
Radiography
Available to PurchaseSeries: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003238
EISBN: 978-1-62708-199-3
... other factors that govern the exposure and processing of a neutron radiograph are similar to those for radiography using X-rays or gamma rays. gamma-ray radiography image conversion neutron radiography shadow formation X-ray films X-ray production X-ray radiography RADIOGRAPHY...
Abstract
Radiography is a nondestructive-inspection method that is based on the differential absorption of penetrating radiation by the part or test piece (object) being inspected. This article discusses the fundamentals and general applications of radiography, and describes the sources of radiation in radiographic inspection, including X-rays and gamma rays. It deals with the characteristics that differentiate neutron radiography from X-ray or gamma-ray radiography. The geometric principles of shadow formation, image conversion, variation of attenuation with test-piece thickness, and many other factors that govern the exposure and processing of a neutron radiograph are similar to those for radiography using X-rays or gamma rays.
Image
Latitude curves for the radiographic inspection of steel at film densities ...
Available to PurchasePublished: 01 August 2018
Fig. 6 Latitude curves for the radiographic inspection of steel at film densities ranging from 1.5 to 3.0. (a) Effect of tube voltage on latitude of a type 2 radiographic film. (b) Effect of film type on latitude for radiography using 250 kV x-rays. Curves were prepared from data obtained
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Series: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006448
EISBN: 978-1-62708-190-0
... Abstract Radiography is the process or technique of producing images of a solid material on a paper/photographic film or on a fluorescent screen by means of radiation particles or electromagnetic waves of short wavelength. This article reviews the general characteristics and safety principles...
Abstract
Radiography is the process or technique of producing images of a solid material on a paper/photographic film or on a fluorescent screen by means of radiation particles or electromagnetic waves of short wavelength. This article reviews the general characteristics and safety principles associated with radiography. There are two main aspects of safety: monitoring radiation dosage and protecting personnel. The article summarizes the major factors involved in both and discusses the operating characteristics of X-ray tubes. It describes the various methods of controlling scattered radiation: use of lead screens; protection against backscatter and scatter from external objects; and use of masks, diaphragms, collimators, and filtration. The article concludes with a discussion on image conversion media, including recording media, lead screens, lead oxide screens, and fluorescent intensifying screens.
Book Chapter
Digital Imaging–Real-Time, Computed, and Digital Radiography
Available to PurchaseSeries: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006459
EISBN: 978-1-62708-190-0
... for radiographic inspection with radiation energies up to 10 MeV. With the image intensifier, a 2% difference in absorption can be routinely achieved in production inspection applications. The typical dynamic range of an image intensifier before image processing is approximately 2000 to 1. A schematic...
Abstract
Digital radiography is a technique that uses digital detector arrays (linear or area) to capture an X-ray photonic signal and convert it to an electronic signal for display on a computer. This article begins with an overview of real-time radiography and provides a schematic illustration of a typical radioscopic system using an X-ray image intensifier. It discusses the advantages and limitations of real-time radiography. Computed radiography (CR) is one of the radiography techniques that utilizes a reusable detector comprised of photostimuable luminescence (PSL) storage phosphor. The article provides a schematic illustration of a typical storage phosphor imaging plate. It concludes with a discussion on the benefits of digital radiography.
Image
Typical radiographic exposure charts for (a) aluminum and (b) steel for a f...
Available to PurchasePublished: 01 August 2018
Fig. 5 Typical radiographic exposure charts for (a) aluminum and (b) steel for a film density of 2.0 without screens that relate exposure to thickness of testpieces for several values of tube voltage. Charts for aluminum and steel were prepared specifically for an Andrex 160 kV directional x
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Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001473
EISBN: 978-1-62708-173-3
... technique uses radiation, either as x-rays or gamma rays, to penetrate the weld to create a latent image on radiographic film. The test piece absorbs radiation, but when flaws are present, less is absorbed than the amount absorbed by the parent material, which produces a localized darkening of the film...
Abstract
This article describes the applications, methods, and limitations of five principal nondestructive test methods, namely, penetrant testing, magnetic-particle testing, eddy current testing, radiographic testing, and ultrasonic testing. The article also provides guidance for the method selection for respective applications.
Image
Effect of various developing times on the characteristic curve of a radiogr...
Available to PurchasePublished: 01 August 2018
Fig. 3 Effect of various developing times on the characteristic curve of a radiographic film developed at 20 °C (68 °F) in a manual process
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Image
Typical unit for the manual development of radiographic film by a rack-and-...
Available to PurchasePublished: 01 August 2018
Fig. 29 Typical unit for the manual development of radiographic film by a rack-and-tank method. (a) Processing tanks containing developer, stop bath, and fixer. (b) Cascade (countercurrent) washing tank
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Book Chapter
Nondestructive Testing in Failure Analysis
Available to PurchaseSeries: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006764
EISBN: 978-1-62708-295-2
... corrode the metal. Surface films may prevent detection of discontinuities. Penetrant may be a source of contamination that masks results in subsequent chemical analysis of fracture surfaces. The process is generally not suited to inspection of low-density powder metallurgy parts or other porous...
Abstract
Nondestructive testing (NDT), also known as nondestructive evaluation (NDE), includes various techniques to characterize materials without damage. This article focuses on the typical NDE techniques that may be considered when conducting a failure investigation. The article begins with discussion about the concept of the probability of detection (POD), on which the statistical reliability of crack detection is based. The coverage includes the various methods of surface inspection, including visual-examination tools, scanning technology in dimensional metrology, and the common methods of detecting surface discontinuities by magnetic-particle inspection, liquid penetrant inspection, and eddy-current testing. The major NDE methods for internal (volumetric) inspection in failure analysis also are described.
Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006336
EISBN: 978-1-62708-179-5
... or current. Volumetric Inspection Methods Volumetric methods can detect internal anomalies and include radiographic inspection, ultrasonic inspection, and resonant testing. Radiographic Inspection Radiographic inspection is a process that uses penetrating radiation to detect differences...
Abstract
Nondestructive inspection (NDI) methods for cast iron are used to ensure that the parts supplied perform as required by the purchaser. This article focuses on the principal nondestructive methods used to inspect for anomalies in cast irons and to determine if the volume, shape, size, or number of these anomalies exceeds the maximum allowed by the purchaser. The nondestructive methods include visual inspection, dimensional inspection, liquid penetrant inspection, magnetic-particle inspection, eddy-current inspection, radiographic inspection, ultrasonic inspection, resonant testing, and leak testing. The technique, strengths, and weaknesses of each of the nondestructive methods are also discussed.
Book Chapter
Evaluation and Quality Control of Brazed Joints
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001478
EISBN: 978-1-62708-173-3
... as required by the application. The acoustic emission system must be carefully selected, with respect to each application. Because the acoustic emission phenomenon is an irreversible process in materials, it must be accounted for in the overall inspection procedure. Radiographic Method The radiographic...
Abstract
This article outlines the requirements and methods associated with the inspection of brazements. It emphasizes the incorporation of these requirements into the overall quality system. The article reviews the acceptance limits, design limitations, and nondestructive and destructive inspection techniques involved in the brazement inspection. Selected case studies are also provided for further reference.
Book Chapter
Nondestructive Testing
Available to PurchaseBook: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003436
EISBN: 978-1-62708-195-5
... of their nonhomogeneous, anisotropic characteristics, pose significant challenges for defect detection and materials property characterization. Throughout their life cycle, composites are susceptible to the formation of many possible defects, primarily due to their multiple-step production process, nonhomogeneous nature...
Abstract
This article introduces the principal methodologies and some technologies that are being applied for nondestructive evaluation of composite materials. These include ultrasonic testing (UT), air-coupled UT, laser UT, ultrasonic spectroscopy, leaky lamb wave method, acousto-ultrasonics, radiography, X-ray computed tomography, thermography, low-frequency vibration methods, acoustic emission, eddy current testing, optical holography, and shearography. The article presents some examples are for fiber-reinforced polymer-matrix composites. Many of the techniques have general applicability to other types of composites such as metal-matrix composites and ceramic-matrix composites.
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005341
EISBN: 978-1-62708-187-0
... Abstract The commonly used nondestructive testing of cast products include liquid penetrant inspection, radiographic inspection, fluoroscopic inspection and automated defect recognition, ultrasonic inspection, eddy current inspection, process-controlled resonant testing (PCRT), leak test...
Abstract
The commonly used nondestructive testing of cast products include liquid penetrant inspection, radiographic inspection, fluoroscopic inspection and automated defect recognition, ultrasonic inspection, eddy current inspection, process-controlled resonant testing (PCRT), leak test, and electrical conductivity measurements. This article summarizes the application of these nondestructive tests to castings. It also tabulates a partial list of automotive part types and materials amenable to PCRT and lists the potential limitations to the use of PCRT.
Book Chapter
Nondestructive Inspection of Adhesive-Bonded Joints
Available to PurchaseSeries: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006457
EISBN: 978-1-62708-190-0
...: No adhesive film Protective film left on adhesive Foreign objects (inclusions) In practice, these conditions must be prevented by process control and training of the personnel engaged in the bonding operation. The first two conditions occur infrequently. Shavings, chips, wires, and so on can...
Abstract
Adhesive-bonded joints are extensively used in aircraft components and assemblies where structural integrity is critical. This article addresses the problem of how to inspect bonded assemblies so that all discrepancies are identified. It describes several inspection techniques and presents drawbacks and limitations of these techniques. Generic flaw types and flaw-producing mechanisms are listed in a table. The article discusses metal-to-metal defects, adherend defects, honeycomb sandwich defects, repair defects, and in-service defects. It reviews the methods applicable to the inspection of bonded structures, including visual inspection, ultrasonic inspection, X-ray radiography, and neutron radiography. The evaluation and correlation of inspection results are also discussed. The article concludes with information on the effects of ultrasonic wave interference in the ultrasonic inspection of adhesive-bonded joints.
Book Chapter
Reliability of Flaw Detection by Nondestructive Inspection
Available to PurchaseSeries: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006443
EISBN: 978-1-62708-190-0
.... It describes the NDE engineering and NDE process control, along with some case studies related to the applications of NDE. The article reviews various models for predicting NDE reliability, such as ultrasonic inspection model, eddy current inspection model, and radiographic inspection model. It concludes...
Abstract
The success of a reliable non-destructive evaluation (NDE) application depends greatly on the expertise and thoroughness of the NDE engineering that is performed. This article discusses the general considerations of NDE in terms of NDE response and NDE system management and schedule. It describes the NDE engineering and NDE process control, along with some case studies related to the applications of NDE. The article reviews various models for predicting NDE reliability, such as ultrasonic inspection model, eddy current inspection model, and radiographic inspection model. It concludes with an example that illustrates the integration of an ultrasonic reliability model with a CAD system.
Book Chapter
Nondestructive Evaluation Applications for Failure Analysis
Available to PurchaseSeries: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006758
EISBN: 978-1-62708-295-2
... particle testing. It covers the effects of various factors on the properties of the part that may impact failure analysis, describes the characterization of damage modes and crack sizes, and finally discusses the processes involved in application of NDE results to failure analysis. crack sizes...
Abstract
The goal of using nondestructive evaluation (NDE) in conjunction with failure analysis is to obtain the most comprehensive set of data in order to characterize the details of the damage and determine the factors that allowed the damage to occur. The NDE results can be used to determine optimal areas upon which to focus for sectioning and metallography in order to further investigate the condition of the component. This article provides information on the inspection method available for failure analysis, including standard methods such as visual testing, penetrant testing, and magnetic particle testing. It covers the effects of various factors on the properties of the part that may impact failure analysis, describes the characterization of damage modes and crack sizes, and finally discusses the processes involved in application of NDE results to failure analysis.
Book Chapter
Overview of Weld Discontinuities
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001472
EISBN: 978-1-62708-173-3
... Abstract This article provides an overview of the types of weld discontinuities that are characteristic of specialized welding processes. These welding processes include electron-beam welding, plasma arc welding, electroslag welding, friction welding, resistance welding, and diffusion welding...
Abstract
This article provides an overview of the types of weld discontinuities that are characteristic of specialized welding processes. These welding processes include electron-beam welding, plasma arc welding, electroslag welding, friction welding, resistance welding, and diffusion welding. The article also describes the common inspection methods used to detect these discontinuities.
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005330
EISBN: 978-1-62708-187-0
.... Since the same NDE practices are used for all metal manufacturing techniques, the challenges with repeatability and reliability are applicable to every process. Traditionally, nondestructive testing has been used to certify casting quality. Soundness is verified through the use of radiographic...
Abstract
This article discusses the requirements that are typically considered in designing a steel casting. It describes the materials selection that forms a part of process of meeting the design criteria. The article provides information on the material selection guide for five major design applications. It examines the attributes that are specific to the manufacturing of steel castings. The article concludes with information on the various nondestructive examination methods available for ensuring manufacturing quality and part performance in steel castings.
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