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Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003300
EISBN: 978-1-62708-176-4
... Kolsky bar with the torsional Kolsky bar. It includes information on the various application areas of torsional Kolsky bar: limitations on strain rate, low- and high-temperature testing, quasi-static and incremental strain-rate testing, and localization and shear-banding experiments. incident wave...
Abstract
This article provides a discussion on the generation of an incident wave with the help of the stored-torque torsional Kolsky bar and explosively loaded torsional Kolsky bar. It examines the procedures followed for measuring the waves in these bars. The article compares the compression Kolsky bar with the torsional Kolsky bar. It includes information on the various application areas of torsional Kolsky bar: limitations on strain rate, low- and high-temperature testing, quasi-static and incremental strain-rate testing, and localization and shear-banding experiments.
Image
Published: 30 November 2018
Fig. 19 Compressive stress-strain curves of Al-7Si foams of similar density tested at different strain rates (qualitative comparison). (a) Quasi-static (strain rate < 1 s −1 ) versus drop tower impact testing (strain rate < 100 s −1 ). (b) Quasi-static (strain rate < 1 s −1 ) versus
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Image
Published: 01 January 2000
Fig. 20 Schematic of a stored-torque torsional Kolsky bar modified for quasi-static and incremental strain rate tests. DCDT, direct current differential transformer
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Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003302
EISBN: 978-1-62708-176-4
... Hopkinson pressure bar testing strain rate loading rate hardness induced plastic zone size induced crack size brittle materials rebound methods pendulum methods dynamic indentation testing STATIC INDENTATION TESTING is one of the oldest and most widely used methods for characterizing materials...
Abstract
This article describes a method for determining the dynamic indentation response of metals and ceramics. This method, based on split Hopkinson pressure bar testing, can determine rate-dependent characteristics of metals and ceramics at moderate strain rates. For example, dynamic indentation testing reveals a significant effect of loading rates on the hardness and the induced plastic zone size in metals and on the hardness and induced crack sizes of brittle materials. The article also explains the rebound and pendulum methods for dynamic hardness testing.
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003286
EISBN: 978-1-62708-176-4
... acquisition and control. Creep deformation and rupture experiments are used to determine the strength and lifetime of materials under quasi-static conditions at elevated temperatures. This testing typically involves imposing constant stress or displacement conditions as well as a constant elevated...
Abstract
This article provides the theoretical background for understanding many of the physical processes relevant to mechanical testing methods, experimental results, and analytical approaches described in this volume.
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003293
EISBN: 978-1-62708-176-4
... at the strain rates and temperatures of the intended application. Conventional servohydraulic machines are generally used for testing at quasi-static strain rates of 1 s −1 or less ( Fig. 1 ). With special design, it is possible to attain greater strain rates, up to about 100 s −1 , with conventional load...
Abstract
High strain rate testing is important for many engineering structural applications and metalworking operations. This article describes various methods for high strain rate testing. Several methods have been developed, starting with the pioneering work of John Hopkinson and his son, Bertram Hopkinson. Based on these contributions and also on an important paper by R.M. Davies, H. Kolsky invented the split-Hopkinson pressure bar, which allows the deformation of a sample of a ductile material at a high strain rate, while maintaining a uniform uniaxial state of stress within the sample.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003382
EISBN: 978-1-62708-195-5
... stresses are expected. The axial tension-tension and short beam shear S - N curves are plotted in Fig. 6 for unidirectional graphite/epoxy laminates. ASTM D 3479 and D 2344 provide test practices for an axial tension-tension fatigue specimen and for a static strength by short beam shear specimen...
Abstract
In the design of composite structures for durability and damage tolerance, the primary concerns are out-of-plane failures, such as delamination, material degradation associated with environment, stability under compression loading, large degree of scatter in fatigue life, and bearing failure of joints. This article presents an introductory discussion on the fatigue damage process, methodologies assessing fatigue behavior, and life prediction models. It describes the damage mechanisms introduced for a quasi-isotropic laminate under tension-compression fatigue loading. Delamination is a critical issue in fatigue and generally results from high interlaminar normal and shear stresses. The article schematically illustrates the structural elements in which high interlaminar stresses are common. It concludes with a discussion on the classification of fatigue models such as mechanistic or phenomenological, for composite materials under cyclic loading.
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003259
EISBN: 978-1-62708-176-4
... for various types of property tests. Creep tests require low strain rates, while conventional (quasi-static) tension and compression tests require strain rates between 10 −5 and 10 −1 s −1 . Strain rate ranges for different tests Table 1 Strain rate ranges for different tests Type of test...
Abstract
The article provides an overview of the various types of testing machines: gear-driven or screw-driven machines and servohydraulic machines. It examines force application systems, force measurement, and strain measurement. The article discusses important instrument considerations and describes gripping techniques of test specimens. It analyzes test diagnostics and reviews the use of computers for gathering and reducing data. Emphasis is placed on universal testing machines with separate discussions of equipment factors for tensile testing and compressing testing. The influence of the machine stiffness on the test results is also described, along with a general assessment of test accuracy, precision, and repeatability of modern equipment.
Book Chapter
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003295
EISBN: 978-1-62708-176-4
...), transformation bands ( Ref 7 , 8 ). Torsional Kolsky (Split-Hopkinson) Bar The torsional Kolsky bar is a reliable apparatus for testing materials in the 10 2 to 10 4 s −1 strain rate regime ( Ref 9 ). In general, the torsional Kolsky bar is well suited for conducting quasi-static and incremental...
Abstract
This article reviews the dynamic factors, experimental methods and setup, and result analysis of different types of high strain rate shear tests. These include high strain rate torsion testing, double-notch shear testing and punch loading, drop-weight compression shear testing, thick-walled cylinder testing, and pressure-shear plate impact testing.
Series: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0004025
EISBN: 978-1-62708-185-6
...) strain rate (per ASTM E 8), while Fig. 4 is a plot of stress-strain curves at quasi-static and dynamic rates. In modeling, the process engineer must ensure that the strain rate used to develop the stress-strain data is similar to the strain rate expected in the workpiece during the actual process...
Abstract
The material data for forging can be divided into two categories, namely, mechanical properties and thermophysical properties. This article describes the flow characteristics of key engineering materials, such as steels, aluminum alloys, copper alloys, titanium alloys, and nickel-base superalloys. It discusses the thermophysical properties for designing or optimizing a metalworking process: specific heat, coefficient of thermal expansion, thermal conductivity/diffusivity, and density.
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003299
EISBN: 978-1-62708-176-4
... to uniaxial static compression testing of metals and ceramics, a length-to-diameter ratio of 2 to 1 is recommended for high-strain-rate testing. Because ceramics have a high elastic modulus (nearly 1.5 to 2 times that of steel) and small failure strains (<1%), small variations in the parallelism between...
Abstract
Split-Hopkinson pressure bar (SHPB) testing is traditionally used for determining the plastic properties of metals (which are softer than the pressure bar material) at high strain rates. However, the use of this method for testing ceramic has various limitations. This article provides a discussion on the operational principle of the traditional SHPB technique and the relevant assumptions in the derivation of the stress-strain relationship. It describes the inherent limitations on the validity of these assumptions in testing ceramics and discusses the necessary modifications in SHPB design and test procedure for evaluating high-strength brittle ceramics. The article includes information on the maximum strain rate that can be obtained in ceramics using an SHPB and the necessity of incident pulse shaping. It also reviews the specimen design considerations, interpretation of experimental results obtained from SHPB testing of ceramics, and effectiveness of the proposed modifications.
Book Chapter
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003294
EISBN: 978-1-62708-176-4
... plate impact test expanding ring test split-Hopkinson bar tension test rotating wheel high strain rate tension testing strain rate the Hopkinson bar compression method rod impact test MECHANICAL BEHAVIOR at high strain rates differs considerably from that observed at quasi-static...
Abstract
This article reviews high strain rate compression and tension test methods with a focus on the general principles, advantages, and limitations of each test method. The compression test methods are cam plastometer test, drop tower compression test, the Hopkinson bar in compression, and rod impact (Taylor) test. The flyer plate impact test, expanding ring test, split-Hopkinson bar in tension, and a test using a rotating wheel used for high strain rate tension are also discussed.
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003303
EISBN: 978-1-62708-176-4
... with variations in the postmortem mechanical properties. For example, the formation of deformation twins is facilitated in many materials due to the very high strain rate during shock loading ( Ref 61 ). Shock loading in most metals and alloys has been shown to manifest greater hardening than quasi-static...
Abstract
The study of the physical properties of ductile solids subjected to shock wave loading is undertaken to understand how the thermodynamic conditions and strain rate affect material response. This article presents a description of a range of possible experimental techniques to quantify the structure/property effects of planar shock waves on ductile materials (metals and alloys) due to the wave propagation through the material. The techniques include explosive-driven shock-loading methods, shock-loading methods using exploding foil and laser-driven impactors, gas/powder launcher-driven shock loading methods, and radiation-driven shock-loading methods. Design parameters for shock recovery fixtures, spallation fixtures, and the flyer-plate experiment, are also discussed.
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003330
EISBN: 978-1-62708-176-4
... energy release rate strain rate tension testing open hole tension test THE CHARACTERIZATION of engineering properties is a complex issue for fiber-reinforced composites (FRC) due to their inherent anisotropy and inhomogeneity. In terms of mechanical properties, advanced composite materials...
Abstract
This article begins with a review of the purposes of mechanical characterization tests and the general considerations related to the mechanical properties of anisotropic systems, specimen fabrication, equipment and fixturing, environmental conditioning, and analysis of test results. It provides information on the specimen preparation, instrumentation, and procedures for various mechanical test methods of fiber-reinforced composites. These include the compression test, flexure test, shear test, open hole tension test, and compression after impact test. The article describes three distinct fracture modes, namely, crack opening mode, shearing mode, and tearing mode. It presents an overview of fatigue testing and fatigue damage mechanisms of composite materials and reviews the types of mechanical measurements that can be made during the course of testing to assess fatigue damage. The article concludes with a discussion on the split-Hopkinson pressure bar test.
Series: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0009010
EISBN: 978-1-62708-185-6
... stress-strain curves obtained from hot-tension testing of an orthorhombic titanium aluminide alloy ( Ref 15 ) at 980 °C (1800 °F) and a range of nominal (initial) strain rates are shown in Fig. 13 . The curves exhibit a stress maximum at strains less than 10%, a regime of quasi-stable flow during which...
Abstract
This article discusses two types of hot-tension tests, namely, the Gleeble test and conventional isothermal hot-tension test, as well as their equipment. It summarizes the data for hot ductility, strength, and hot-tension for commercial alloys. The article presents isothermal hot-tension test data, which helps to gain information on a number of material parameters and material coefficients. It details the effect of test conditions on flow behavior. The article briefly describes the detailed interpretation of data from the isothermal hot-tension test using numerical model. It also explains the cavitation mechanism and failure modes that occur during hot-tension testing.
Series: ASM Handbook
Volume: 24A
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.hb.v24A.a0006951
EISBN: 978-1-62708-439-0
... ( Ref 37 ). These mechanisms result in behavior that is different from a quasi-static response in ways such as increased strain-hardening behavior at high strain rates ( Ref 38 ) and higher peak stresses ( Ref 39 ), both depending on architected material composition and topology ( Ref 40 ). High-strain...
Abstract
This article provides an introduction to architected cellular materials, their design, fabrication, and application domain. It discusses design decisions involving the selection, sizing, and spatial distribution of the unit cell, property-scaling relationships, and the integration of cells within an external boundary. It describes how manufacturing constraints influence achievable feature resolution, dimensional accuracy, properties, and defects. It also discusses the mechanical behavior of architected cellular materials and the role of additive manufacturing in their fabrication.
Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006323
EISBN: 978-1-62708-179-5
... sites. Source: Ref 8 Fig. 6 Fracture surfaces generated under impact loading at (left column) 60 °C (140 °F) and (right column) quasi-static loading at 20 °C (68 °F) in several ASTM ductile iron grades. (a) Ferritic ductile iron (ASTM A536, 100-40-18 grade). (b) Ausferritic ductile iron...
Abstract
As cast iron parts are extensively applied, fracture events will eventually take place. Consequently, it becomes essential to carry out failure analyses to identify the cause of fracture and to provide corrective actions that allow safe operation. This article presents a description of the main fracture modes and their characteristic fractographic features. It discusses the four principal fracture modes: dimple rupture (or fracture), cleavage, fatigue, and intergranular fracture. The article provides information on special cases of environmentally assisted fracture. It concludes with a description of fractographic analyses for identifying the direction of propagation of a crack.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003386
EISBN: 978-1-62708-195-5
... mode I crack growth exponents; this results in very little difference between the threshold strain energy release rate ( G Ith ) and the critical strain energy release rate ( G Ic ). This manifests itself in tests by the following: No flaw growth (except for rounding out of the delamination...
Abstract
This article addresses the issue of the implementation of composite damage tolerance requirements as it relates to military aircraft. It presents a brief introduction on the durability impact threat, damage tolerance impact threat, and other damage tolerance damage threats. The article summarizes damage tolerance criteria and durability criteria for military aircraft. It discusses the damage tolerance design philosophy for metallic structures and composite structures of the aircraft. The article describes the implementation of a damage tolerance analysis methodology in terms of the mechanics based model, the regression algorithm, and the semi-empirical analysis.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005127
EISBN: 978-1-62708-186-3
..., the usual instability present in tensile test eventually takes over, and the material will eventually fail. However, at high velocity, the ductility in a slender ring can be doubled versus its quasi-static value, and upon failure, it will break into a number of fragments. Increasing the height of a launched...
Abstract
This article emphasizes the traits that are common to high-velocity forming operations. It describes general principles on how metal forming is accomplished and analyzed when inertial forces are large. The article discusses the principal methods of high-velocity forming, such as explosive forming, electrohydraulic forming, and electromagnetic forming. It provides examples that illustrate how these methods can be practically applied. The article concludes with information on the status and development potential for the technology.
Book: Fractography
Series: ASM Handbook Archive
Volume: 12
Publisher: ASM International
Published: 01 January 1987
DOI: 10.31399/asm.hb.v12.a0001831
EISBN: 978-1-62708-181-8
... that significantly affect the fracture propagation rate and fracture appearance. The external environment includes hydrogen, corrosive media, low-melting metals, state of stress, strain rate, and temperature. The mechanism of stress-corrosion cracking in metals such as steels, aluminum, brass, and titanium alloys...
Abstract
This article begins with a discussion of the basic fracture modes, including dimple ruptures, cleavages, fatigue fractures, and decohesive ruptures, and of the important mechanisms involved in the fracture process. It then describes the principal effects of the external environment that significantly affect the fracture propagation rate and fracture appearance. The external environment includes hydrogen, corrosive media, low-melting metals, state of stress, strain rate, and temperature. The mechanism of stress-corrosion cracking in metals such as steels, aluminum, brass, and titanium alloys, when exposed to a corrosive environment under stress, is also reviewed. The final section of the article describes and shows fractographs that illustrate the influence of metallurgical discontinuities such as laps, seams, cold shuts, porosity, inclusions, segregation, and unfavorable grain flow in forgings and how these discontinuities affect fracture initiation, propagation, and the features of fracture surfaces.
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