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product forms of beryllium
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Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003165
EISBN: 978-1-62708-199-3
... conductivity. The article describes structural, instrument, and optical grade beryllium and the corresponding compositional ranges. It also discusses processing and product forms as well as factors affecting corrosion resistance. The article concludes with a short note on health and safety considerations when...
Abstract
Beryllium possesses an unusual combination of physical and mechanical properties, suiting it for specialized applications where its relatively high cost can be justified. It has very low density, a moderately high melting point, high elastic modulus, and good electrical and thermal conductivity. The article describes structural, instrument, and optical grade beryllium and the corresponding compositional ranges. It also discusses processing and product forms as well as factors affecting corrosion resistance. The article concludes with a short note on health and safety considerations when handling beryllium.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001071
EISBN: 978-1-62708-162-7
... · °F) at room temperature to 420 J/kg · °C (0.10 Btu/lb · °F) at 90 °C (200 °F). The magnetic permeability of beryllium-copper is very close to unity, meaning that these alloys are nearly perfectly transparent to slowly varying magnetic fields. All beryllium-copper alloys and product forms have...
Abstract
Addition of beryllium, up to about 2 wt″, produces dramatic effects in copper, nickel, aluminum, magnesium, gold, zinc, and other base metal alloys. This article provides information on the chemical composition, microstructure, heat treatment, fabrication characteristics, production steps and physical metallurgy of beryllium-copper, beryllium-nickel, and beryllium-aluminum alloy, and tabulates their mechanical, electrical and physical properties, and temper designations. It describes the important features of this alloy group, including information on safe handling. Additionally, the article presents examples of the beneficial properties of beryllium-copper alloys and quantifies some of the major reasons for their selection for particular applications.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001086
EISBN: 978-1-62708-162-7
... Abstract Beryllium is a metal with an unusual combination of physical and mechanical properties that make it particularly effective in optical components, precision instruments, and specialized aerospace applications. Almost all of the beryllium in use is a powder metallurgy (P/M) product...
Abstract
Beryllium is a metal with an unusual combination of physical and mechanical properties that make it particularly effective in optical components, precision instruments, and specialized aerospace applications. Almost all of the beryllium in use is a powder metallurgy (P/M) product. Beginning with an overview of the mining and refining processes of beryllium, this article discusses powder production and consolidation methods, beryllium grades and their designations, and the protective measures that have been enacted to reduce exposure to beryllium.
Book Chapter
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005142
EISBN: 978-1-62708-186-3
...-packed crystal structure; thus, there are relatively few slip planes, and plastic deformation is limited. For this reason, all beryllium products should be formed at elevated temperature (generally 540 to 815 °C, or 1000 to 1500 °F) and at slow speeds. Temperature, composition, strain rate...
Abstract
This article describes the effect of temperature, composition, strain rate, and fabrication history on the results obtained in the forming of beryllium as well as the safety measures required. It provides information on the equipment, tooling, dies, and workpieces used for forming beryllium. The article discusses the role of lubrication, blank development, tool designs, and strain rates, in deep drawing. It also provides information on the tooling and applications of three-roll bending, stretch forming, and spinning.
Book: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006058
EISBN: 978-1-62708-175-7
...) 12,588 (41,340) Characteristics of beryllium that contribute to production methods and its use include: High affinity and free energy to form an oxide, thereby producing a protective oxide passivation layer in air similar to aluminum Only moderate oxidation at temperatures lower than...
Abstract
This article briefly describes the production of beryllium powder and beryllium/beryllium oxide metal-matrix powder. It discusses fully dense consolidation methods: vacuum hot pressing, hot isostatic pressing, and cold isostatic pressing. Secondary fabrication operations of beryllium and aluminum-beryllium alloys such as extrusion, rolling, welding, joining, and machining are discussed. The article discusses quality control and provides information on the structural, optical, and high-purity grades of beryllium.
Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003770
EISBN: 978-1-62708-177-1
... C max bal (a) 99.4 Ni + Be + Ti + Cu min, 0.25 Cu max. (b) Master alloys with 10, 25, and 50 wt% Be are also available. Copper-beryllium and nickel-beryllium alloys are selected as representative metallographic specimens, depending on product form. Edge and interior samples...
Abstract
The two major types of beryllium-containing alloys are copper-berylliums and nickel-berylliums. The most widely used beryllium-containing alloys are wrought copper-berylliums, which provide good strength while retaining useful levels of electrical and thermal conductivity. This article provides information on the specimen preparation procedures, macroexamination, microexamination, and microstructures of beryllium, copper-beryllium alloys, as well as nickel-beryllium alloys. It also discusses health and safety measures associated with the specimen preparation of beryllium and beryllium-containing alloys.
Book: Corrosion: Materials
Series: ASM Handbook
Volume: 13B
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v13b.a0003827
EISBN: 978-1-62708-183-2
... the reaction of Be 2 C in an aqueous environment. These reactions were first reported in 1955 ( Ref 2 ). In work performed at Oak Ridge National Laboratory in 1947, white corrosion products and blisters were observed to form on the surface of extruded beryllium that had been exposed for approximately 6...
Abstract
This article describes the four major conditions that can cause beryllium to corrode in air. These include beryllium carbide particles exposed at the surface; surface contaminated with halide, sulfate, or nitrate ions; surface contaminated with other electrolyte fluids; and atmosphere that contains halide, sulfate, or nitrate ions. The article provides information on the behavior of beryllium under the combined effects of high-purity water environment, stress and chemical environment, and high-temperature environment. The compositions of the structural grades for intentionally controlled elements and major impurities are tabulated. The article discusses the in-process problems and procedures that are common but avoidable when processing beryllium and aluminum-beryllium composites. It also describes the types of coatings used on beryllium and aluminum-beryllium. These include chemical conversion coatings, anodized coatings, plated coatings, organic coatings, and plasma-sprayed coatings.
Series: ASM Handbook
Volume: 4E
Publisher: ASM International
Published: 01 June 2016
DOI: 10.31399/asm.hb.v04e.a0006281
EISBN: 978-1-62708-169-6
...-retaining products. Alloy C92200 may be used for pressure-retaining parts at temperatures up to 290 °C (550 °F), whereas alloy C92300 is limited to temperatures below 260 °C (500 °F) as a precaution against a form of embrittlement that occurs at higher temperatures. Alloys C92600 through C92900, which...
Abstract
Bronzes generally are used to describe many different copper-base alloys in which the major alloying addition is neither zinc nor nickel. They are generally classified by their major alloying elements, for example, tin bronzes with phosphorus used as a deoxidizer, aluminum bronzes, nickel-aluminum bronzes, silicon bronzes, and beryllium bronzes. This article briefly discusses the types, hardening mechanisms, heat treatment processes, applications, and mechanical properties of these bronzes and high-copper alloys.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003181
EISBN: 978-1-62708-199-3
.... Formability The formability of beryllium is low compared with that of most other metals. Beryllium has a hexagonal close-packed (hcp) crystal structure; thus, there are relatively few slip planes, and plastic deformation is limited. For this reason, all beryllium products should be formed at elevated...
Abstract
This article provides a detailed account on forming operations (blanking, piercing, press-brake forming, contour rolling, deep drawing, cold forming, and hot forming) of various nonferrous metals, including aluminum alloys, beryllium, copper and its alloys, magnesium alloys, nickel alloys, titanium alloys, and platinum metals. It discusses the formability, equipment and tooling, and lubricants used in the forming operations of these nonferrous metals.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001456
EISBN: 978-1-62708-173-3
... hardware is not without problems. The high stiffness and low ductility values of the material may result in failures if proper design requirements are not followed. The elongation values of beryllium mill products range from 1 to 3% for block forms, 5 to 10% for plate and extrusions, and 20% for sheet...
Abstract
This article provides a discussion on filler metal selection, brazing procedures, and brazing equipment for brazing refractory metals. These include molybdenum, tungsten, niobium, and tantalum, and reactive metals. Commercially pure and alpha titanium alloys, alpha-beta alloys, zirconium alloys, and beryllium alloys are some reactive metals discussed in the article.
Book: Thermal Spray Technology
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005711
EISBN: 978-1-62708-171-9
... provide high corrosion resistance and high-efficiency neutron absorbers for nuclear chain reaction criticality control. Thermal spray coatings lower the cost and speed the production of nuclear waste storage containers compared to fabrication from bulk specialized alloys. Fig. 2 Plasma-spray-formed...
Abstract
Nuclear power plants benefit from thermal spray coatings for corrosion and erosion minimization and dimensional restoration of worn parts. This article provides a detailed discussion on the advantages of thermal spray coatings, fission reactor component coatings, and coatings for nuclear fuel processing before and after irradiation for power plant applications. Nuclear fusion research is divided into two primary fields of study categorized by the method for confining the fusion fuel: magnetic confinement fusion and inertial confinement fusion.
Book: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002411
EISBN: 978-1-62708-193-1
... alloys are also used in connectors and contacts. Flexural fatigue properties of all these classes of alloys in strip form are presented in this article. Heavier copper alloy sections subjected to cyclic loading are largely confined to the beryllium coppers for applications such as aircraft landing gear...
Abstract
Copper alloys are classified by the International Unified Numbering System designations to identify alloy groups by major alloying element. This article presents the designations and compositions of various copper alloys, such as brasses, nickel silvers, bronzes, beryllium coppers, and spinodal alloys. It discusses the fatigue testing of the copper alloys and tabulates the tensile and fatigue strengths of the copper alloys. The article schematically illustrates S-N curves for the solid-solution (non-aging) strengthened alloys. It concludes with a discussion on the role of microstructure in the fatigue performance of beryllium copper alloys.
Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002462
EISBN: 978-1-62708-194-8
... Abstract This article focuses on the monolithic form of nonferrous alloys, including aluminum, copper, nickel, cobalt, titanium, zinc, magnesium, and beryllium alloys. Each metal and alloy offers unique combinations of useful physical, chemical, and structural properties that are made available...
Abstract
This article focuses on the monolithic form of nonferrous alloys, including aluminum, copper, nickel, cobalt, titanium, zinc, magnesium, and beryllium alloys. Each metal and alloy offers unique combinations of useful physical, chemical, and structural properties that are made available by its particular composition and the proper choice of processing method. The article describes the composition, designation system, properties, and processing method of these metals and alloys. It discusses the effect of alloying elements in these alloys. The article explains microstructure/property relationships that are used to make specific properties available to the designers of structural applications. It provides examples of phase diagrams that illustrate eutectic and peritectic reactions.
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002191
EISBN: 978-1-62708-188-7
... wear studies and some of the surface damage studies presented in this article was S65 or select S65 beryllium. The compositions of these materials differ only in the few areas indicated in Table 1 . Both of the beryllium alloys are powder metallurgy products and are compacted using vacuum hot pressing...
Abstract
This article discusses the properties of beryllium metals that require special attention when machining. It provides information on the considerations of S65 and selects 65 beryllium materials that are used for conducting tool wear studies and surface damage studies. The article highlights some of the precautions to be followed while machining beryllium metals. Information on the cutting oils, cutting tools, and speeds and feeds used in turning the beryllium are also provided. The article describes the chemical milling and photochemical machining methods that are used for etching beryllium components.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005143
EISBN: 978-1-62708-186-3
... Abstract This article reviews the general characteristics of copper and copper alloys and explains how these characteristics affect the behavior of strip in different types of forming operations. These forming operations include blanking, piercing, bending, drawing and stretch forming, spinning...
Abstract
This article reviews the general characteristics of copper and copper alloys and explains how these characteristics affect the behavior of strip in different types of forming operations. These forming operations include blanking, piercing, bending, drawing and stretch forming, spinning, rubber-pad forming, and contour roll forming. Specialized forming operations such as hydraulic forming, embossing and swaging, and high-velocity metal forming are also reviewed. The article discusses the forming of smaller and larger parts from copper and copper alloy strips, as well as their property requirements and applications.
Book Chapter
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005180
EISBN: 978-1-62708-186-3
... of press and forming operations, and production can be shifted quickly from one part to another. Forming operations are more flexible than similar operations on power stamping presses because the stroke, shape, and timing of each forming tool can be adjusted independently. For example, changes...
Abstract
The multiple-slide machine, sometimes called a four-way, four-slide, or multislide machine, is a somewhat specialized item of stamping equipment, although it is very versatile within a limited area of stamping applications. This article discusses the construction and advantages of multiple-slide machines. It presents comparisons of four-slide operations with press operations based on production speed, tooling cost, tool adjustments, and operating cost. The article reviews some factors to be considered while selecting multiple-slide machines. It summarizes the strip materials commonly used in four-slide production. The article examines the design factors of four-slide parts, including tolerances and finishes. It provides the design recommendations for optimal part quality at maximum production speed. The article also discusses various four-slide cutoff methods.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003480
EISBN: 978-1-62708-195-5
... for obtaining high thermal conductivity are pitch-based carbon (also called graphite) fibers, which are used in continuous and discontinuous forms, and two types of ceramic particles, silicon carbide (SiC) and beryllia (beryllium oxide, BeO). As a rule, continuous fibers are much more efficient than...
Abstract
This article presents an overview of advanced composites, namely, polymer matrix composites, metal-matrix composites, ceramic-matrix composites, and carbon-matrix composites. It also provides information on the properties and applications of the composites in thermal management and electronic packaging.
Book Chapter
Book: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006085
EISBN: 978-1-62708-175-7
... and all contained within a steel can, which extruded successfully with proportionate and uniform component sections in the extruded product ( Ref 5 ). Had the components been presented in the same amounts but with a different geometry of distribution, such as in the form of parallel rods...
Abstract
This article focuses on direct extrusion processing where metal powders undergo plastic deformation, usually at an elevated temperature, to produce a densified and elongated form having structural integrity. It provides information on the basic powder extrusion processes and the mechanics of extrusion. The article also examines specific extrusion practices for the production of wrought material from powder stock and provides examples of materials processed by powder extrusion.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001065
EISBN: 978-1-62708-162-7
...; T, tube; P, pipe; S, shapes. (b) Ranges are from softest to hardest commercial forms. The strength of the standard copper alloys depends on the temper (annealed grain size or degree of cold work) and the section thickness of the mill product. Ranges cover standard tempers for each alloy. (c...
Abstract
Copper and copper alloys constitute one of the major groups of commercial metals due to their excellent electrical and thermal conductivities, corrosion and fatigue resistance, ease of fabrication, and good strength. This article lists the types, properties, fabrication characteristics, corrosion ratings, temper designations, and applications of wrought copper and copper alloys. It also presents an outline of the most commonly used mechanical working and heat treating processes. The copper industry in the United States is broadly composed of two segments: producers (mining, smelting, and refining companies) and fabricators (wire mills, brass mills, foundries, and powder plants). The article discusses copper production methods and describes major changes in the structure of the U.S. copper and copper alloys industry.
Book: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006080
EISBN: 978-1-62708-175-7
... Abstract Successful application of forging and hot pressing involves careful consideration of powder preparation and forming process parameters. This article describes the important process features for powder forging and hot pressing, along with specific applications and materials used...
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