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Book Chapter
Castability and Product Design of Ductile Iron
Available to PurchaseSeries: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006326
EISBN: 978-1-62708-179-5
... for specialized products such as centrifugally cast pipes or very large castings where the improved cooling from the metal die is required to meet the desired mechanical properties in the finished product. Draft is necessary to apply to all designs regardless of what process is selected (except for the lost...
Abstract
This article discusses some of the factors that are linked directly to the casting design of ductile iron castings. It reviews the choice of molding process, application of draft, and patternmaker's allowance that should be taken into consideration in designing castings. The article describes the solidification shrinkage associated with the volume change that occurs during solidification, as well as strength and stiffness of ductile iron castings. It concludes with a discussion on the thermal deformation and residual stress in ductile iron castings.
Book Chapter
Castability, Product Design, and Production of High-Alloy Iron Castings
Available to PurchaseSeries: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006332
EISBN: 978-1-62708-179-5
... composition and initial melt condition. Besides the basic alloy properties, the effective castability of high-alloy irons can be significantly improved through casting and casting system design. The article describes the product design and processing factors of high-alloy graphitic irons and high-alloy white...
Abstract
Castability of alloys is a measure of their ability to be cast to a given shape with a given process without the formation of cracks/tears, pores/shrinkage, and/or other significant casting defects. This article discusses the factors which affect the fluidity of an iron melt: alloy composition and initial melt condition. Besides the basic alloy properties, the effective castability of high-alloy irons can be significantly improved through casting and casting system design. The article describes the product design and processing factors of high-alloy graphitic irons and high-alloy white irons. It explains the heat treatment of high-silicon irons for high-temperature service and concludes with a discussion on machining and finishing of high-alloy iron castings.
Book Chapter
Castability, Product Design, and Production of Compacted Graphite Irons
Available to PurchaseSeries: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006328
EISBN: 978-1-62708-179-5
... Abstract The morphology of the graphite particles in compacted graphite iron (CGI) is intermediate to the graphite particles found in gray iron or ductile iron. This article discusses the castability and product design of compacted graphite iron. The introduction of modern measurement...
Abstract
The morphology of the graphite particles in compacted graphite iron (CGI) is intermediate to the graphite particles found in gray iron or ductile iron. This article discusses the castability and product design of compacted graphite iron. The introduction of modern measurement and control technologies has made CGI a viable material for high-volume series production. The article describes the production of compacted graphite iron castings and the process control that depends on the production volume of components made from compacted graphite iron. It also discusses the process control for high-volume CGI commonly based on thermal analysis.
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Typical curves related to the failure of a product design as a function of ...
Available to PurchasePublished: 15 May 2022
Image
Product design teams versus functional roles. (a) Organizational configurat...
Available to PurchasePublished: 01 January 1997
Fig. 2 Product design teams versus functional roles. (a) Organizational configuration with strong functional roles. (b) Organizational configuration with strong product design teams
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Image
Product design team configurations. (a) Subsystem teams. (b) Team of subsys...
Available to PurchasePublished: 01 January 1997
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Published: 01 January 1997
Image
Example of subassembly evaluation using assembly-oriented product design me...
Available to PurchasePublished: 01 January 1997
Fig. 3 Example of subassembly evaluation using assembly-oriented product design method. FM, functional content of procedure; AM, assembly expenditure; KM, characteristic value of procedure (KM = FM/AM). Characteristic value of subassembly ( K ) is 0.250. Arrows denote weak technical aspect
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Book Chapter
Avoiding Plastic Product Failure by Proper Plastic Selection and Design
Available to PurchaseSeries: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006912
EISBN: 978-1-62708-395-9
... Abstract Plastic product failures are directly attributed to one of the following four reasons: omission of a critical performance requirement, improper materials specification, design error, and processing/manufacturing error. Therefore, product failures can be minimized or eliminated if all...
Abstract
Plastic product failures are directly attributed to one of the following four reasons: omission of a critical performance requirement, improper materials specification, design error, and processing/manufacturing error. Therefore, product failures can be minimized or eliminated if all of these parameters are comprehensively examined during the design process. This article focuses on all of these factors, except processing-related failures, which are outside the design and engineering domain. It is dedicated to the identification and avoidance of common problems associated with the selection and designing of plastic parts. The article provides information on the material-related design criteria that depend on the applications, environmental conditions of use, and performance requirements. It discusses physical properties of plastics based on their relevance to real-world environmental conditions. The most-common design problems related to design considerations are also covered.
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Designing for product assembly. (a) Original design. (b) Improved design fo...
Available to PurchasePublished: 01 January 1997
Fig. 23 Designing for product assembly. (a) Original design. (b) Improved design for ease of assembly
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Image
Timing of Taguchi robust design steps. PD, parameter design (new product an...
Available to PurchasePublished: 01 January 1997
Fig. 10 Timing of Taguchi robust design steps. PD, parameter design (new product and process technologies); SPD, system (product) parameter design; TD, tolerance design; SVT, system verification test; PPD, process parameter design; QC, on line quality control (factory floor)
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Image
Experience-based product and die design. (a) Advice as to how the part geom...
Available to PurchasePublished: 01 January 2006
Fig. 11 Experience-based product and die design. (a) Advice as to how the part geometry should be designed to accommodate the material formability is generally supplied to the product community by the die community but is experience based, and as such is neither scientific nor mathematical. (b
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Image
Example of the design of initial preform. (a) Final product shape. (b) Filt...
Available to PurchasePublished: 01 January 2005
Fig. 76 Example of the design of initial preform. (a) Final product shape. (b) Filtered smoothed shape. (c) Designed initial preform shape
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in Introduction and Overview of Design Considerations and Materials Selection
> Metals Handbook Desk Edition
Published: 01 December 1998
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Example of the design of initial preform. (a) Final product shape. (b) Filt...
Available to PurchasePublished: 01 November 2010
Fig. 76 Example of the design of initial preform. (a) Final product shape. (b) Filtered smoothed shape. (c) Designed initial preform shape
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Image
Product-process chain co-design problem formulation. PBF, powder-bed fusion...
Available to Purchase
in Introduction to Design for Additive Manufacturing
> Additive Manufacturing Design and Applications
Published: 30 June 2023
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Overview of additive manufacturing (AM) data across the design-to-product t...
Available to PurchasePublished: 30 June 2023
Fig. 1 Overview of additive manufacturing (AM) data across the design-to-product transformation. Examples are shown of the types of information found in the AM workflow, highlighting six individual phases and the transitions between the phases. NDE, nondestructive evaluation
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Published: 01 January 1997
Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002440
EISBN: 978-1-62708-194-8
... information on the legal bases for products liability and definitions for two types of defects: manufacturing defects and design defects. It summarizes other possible defects in design as well as preventive measures. design defects manufacturing defects product design product liability PRODUCTS...
Abstract
Products liability is a legal term for the action whereby an injured party (plaintiff) seeks to recover damages for personal injury or property loss from a producer and/or seller when the plaintiff alleges that a defective product caused the injury or loss. This article provides information on the legal bases for products liability and definitions for two types of defects: manufacturing defects and design defects. It summarizes other possible defects in design as well as preventive measures.
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003505
EISBN: 978-1-62708-180-1
... Abstract This article discusses the three legal theories on which a products liability lawsuit is based and the issues of hazard, risk, and danger in the context of liability. It describes manufacturing and design defects of various products. The article explains a design that is analyzed from...
Abstract
This article discusses the three legal theories on which a products liability lawsuit is based and the issues of hazard, risk, and danger in the context of liability. It describes manufacturing and design defects of various products. The article explains a design that is analyzed from the human factors viewpoint and details the preventive measures of the defects, with examples. It presents four paramount questions relating to the probability of injury which are asked even when one executes all possible preventive measures carefully and thoroughly.
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