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Published: 31 October 2011
Book Chapter
Gray Iron Castings
Available to PurchaseBook: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005323
EISBN: 978-1-62708-187-0
... the properties and specifications of test bar. Properties of gray iron, such as fatigue limit, pressure tightness, impact resistance, machinability, and dimensional stability, at both room and elevated temperature, are reviewed. Wear behavior of gray iron castings during sliding contact under conditions...
Abstract
This article begins with an overview of classes and applications of gray iron. It discusses the castability of gray iron in terms of section sensitivity and fluidity. The article provides information on the dimensions of prevailing sections recommended for gray irons and reviews the properties and specifications of test bar. Properties of gray iron, such as fatigue limit, pressure tightness, impact resistance, machinability, and dimensional stability, at both room and elevated temperature, are reviewed. Wear behavior of gray iron castings during sliding contact under conditions of normal lubrication is also discussed. The article evaluates the use of alloys and heat treatment to modify as-cast properties. It concludes with information on the physical properties of gray iron castings.
Book Chapter
333.0 and A333.0 Al-Si-Cu Permanent-Mold Casting Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006564
EISBN: 978-1-62708-210-5
... Abstract Alloys 333.0 and A333.0 are age-hardenable permanent mold casting alloys recommended for high-temperature applications requiring pressure tightness. This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, fabrication...
Abstract
Alloys 333.0 and A333.0 are age-hardenable permanent mold casting alloys recommended for high-temperature applications requiring pressure tightness. This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, fabrication characteristics, and application characteristics of these 3xxx series alloys.
Book Chapter
208.0 Al-Cu-Si General-Purpose Casting Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006556
EISBN: 978-1-62708-210-5
..., weldability, and pressure tightness. It is used for castings of intricate design and for those that require pressure tightness. Equivalent specifications include: UNS number : A 02080 Former designation : 108 ASTM : B108, B26, B275, B618 SAE : J452 Former SAE : 380 Former ASTM...
Abstract
This datasheet provides information on key alloy metallurgy, fabrication characteristics, processing effects on physical and mechanical properties, and applications of Al-Cu-Si general-purpose casting alloy 208.0 (aluminum alloy 2xxx).
Book Chapter
443.0, A443.0, B443.0, and C443.0 Al-Si Hypoeutectic Casting Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006580
EISBN: 978-1-62708-210-5
... tightness. Die castings are used for applications where good pressure tightness, above-average ductility, and excellent resistance to corrosion are required. Sand and permanent-mold castings are used for applications where very good castability and resistance to corrosion with moderate strength are required...
Abstract
The 443 series of aluminum casting alloys have nominal silicon content of 5 wt% with various limits on iron, copper, manganese and magnesium. They are hypoeutectic AI-Si binary alloys with high ductility, very good corrosion resistance, good machinability, but only fair castability, and low strength. The alloys are used in castings where above average ductility coupled with excellent corrosion resistance is needed. This datasheet provides information on key alloy metallurgy, fabrication characteristics, processing effects on physical and mechanical properties, and application characteristics of these alloys.
Book Chapter
360.0 and A360.0 Al-Si-Mg General-Purpose Die-Casting Alloys
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006571
EISBN: 978-1-62708-210-5
... to corrosion. They have pressure tightness, resistance to hot cracking, strength at elevated temperatures and ability to be electroplated. Properties are summarized in Tables 2 to 5 . Equivalent specifications include: UNS number : Table 1 AMS : 360.0, 4290F Former ASTM : 360.0: SG100B...
Abstract
This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, and application characteristics of Al-Si-Mg general-purpose die-casting alloys 360.0 and A360.0.
Book Chapter
383.0, 384.0, and A384.0 Al-Si-Cu High-Strength Die-Casting Alloys
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006576
EISBN: 978-1-62708-210-5
... during 10,000 h of heating at temperatures Alloy 384.0 is one of the best aluminum alloys for large thin-walled die castings. Because of its good casting characteristics, it is used for castings of intricate design, as well as those requiring pressure tightness. Castings which have extremely large...
Abstract
The aluminum alloys 383.0, 384.0, and A384.0 are Al-Si-Cu high-strength die-casting alloys suitable for castings with thin walls and large areas. This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, and fabrication characteristics of these 3xxx series alloys.
Book Chapter
413.0 and A413.0 Al-Si Die Casting Alloys
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006579
EISBN: 978-1-62708-210-5
... improving castability. They are used for intricate thin-walled castings requiring pressure tightness, toughness and good resistance to corrosion. The alloys have good machinability with carbide tooling or better. Aluminum A413.0 is similar to Aluminum 413.0 except that its iron content is lower ( Table...
Abstract
This datasheet provides information on key alloy metallurgy, fabrication characteristics, processing effects on physical and mechanical properties, and application characteristics of Al-Si die casting alloys 413.0 and A413.0.
Book Chapter
308.0 Al-Si-Cu General Purpose Casting Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006561
EISBN: 978-1-62708-210-5
... permanent mold castings requiring good castability, weldability, pressure tightness and moderate strength. It has excellent casting characteristics and pressure tightness. It is used for castings requiring leak tightness and moderate strength. Alloy 308.0 composition limits Table 1 Alloy 308.0...
Abstract
Alloy 308.0 is an Al-Si-Cu alloy used in sand and permanent mold casting. This datasheet provides information on key alloy metallurgy, fabrication characteristics, processing effects on physical and mechanical properties, and applications of this alloy.
Book Chapter
319.0, A319.0, B319.0, and 320.0 Al-Si-Cu General Purpose Foundry Alloys
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006562
EISBN: 978-1-62708-210-5
... alloys. aluminum alloy 319.0 aluminum alloy 320.0 aluminum alloy A319.0 aluminum alloy B319.0 fabrication characteristics mechanical properties physical properties Used in sand and permanent mold casting, alloys 319.0 and A319.0 exhibit very good castability, good pressure tightness...
Abstract
The aluminum alloys 319.0, A319.0, B319.0, and 320.0 offer good strength in the as-cast condition. This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, fabrication characteristics, and applications of these 3xxx series alloys.
Book Chapter
Fatigue and Fracture Resistance of Magnesium Alloys
Available to PurchaseBook: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002412
EISBN: 978-1-62708-193-1
... strength and ductility T6 110 230 3 AZ81 A8 8 0.5 0.3 … … … … … … … … As-sand cast 80 140 3 Tough, leak-tight castings T4 80 220 5 With 0.0015 Be, used for pressure die casting AZ91 AZ91 9.5 0.5 0.3 … … … … … … … … As-sand cast 95 135 2 General-purpose...
Abstract
This article summarizes the fatigue and fracture resistance of selected magnesium alloys. It reviews the effects of surface condition and test variables on fatigue strength. The article also provides an overview of the fatigue crack growth, fracture toughness, and stress-corrosion cracking of magnesium alloys.
Book Chapter
391.0, A391.0, and B391.0 Al-Si Hypereutectic Casting Alloys
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006578
EISBN: 978-1-62708-210-5
... to 390) and makes the alloy easier to cast. The tendency for porosity formation, shrinkage and silicon particle segregation are all improved. The castability in sand molds is especially improved. Castings usually have good pressure tightness and excellent resistance to hot cracking. Heat Treament...
Abstract
The 391-type hypereutectic aluminum-silicon alloys are hypereutectic alloys designed for applications where excellent wear resistance is needed. They are similar to the 390 family of alloys, except for a low copper content to improve castability and corrosion resistance. This datasheet provides information on key alloy metallurgy and processing effects on mechanical properties of separately cast test bars of these alloys.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001365
EISBN: 978-1-62708-173-3
... Abstract Resistance seam welding (RSEW) is a process in which the heat generated by resistance to the flow of electric current in the work metal is combined with pressure to produce a welded seam. This article discusses the various classes of the RSEW process, namely roll spot welding...
Abstract
Resistance seam welding (RSEW) is a process in which the heat generated by resistance to the flow of electric current in the work metal is combined with pressure to produce a welded seam. This article discusses the various classes of the RSEW process, namely roll spot welding, reinforced roll spot welding, and leak-tight seam welding. It provides information on the applications of lap seam weld, mash seam weld, and butt seam weld. The article reviews the advantages and limitations of seam welding compared to resistance spot welding, projection welding, and laser welding. It describes the four basic types of resistance seam weld machines: circular, longitudinal, universal, and portable. The article concludes with a discussion on weld quality and process control for seam welding.
Book Chapter
Cast Aluminum Alloy Datasheets
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006553
EISBN: 978-1-62708-210-5
... Structural members; cylinder heads and pistons; gear, pump, and aerospace housings 208.0 General-purpose castings; valve bodies, manifolds, and other pressure-tight parts 222.0 Bushings; meter parts; bearings; bearing caps; automotive pistons; cylinder heads 238.0 Sole plates for electric hand...
Abstract
This article summarizes some general alloy groupings by application or major characteristics. The groupings include cast rotor, general-purpose, elevated-temperature, wear-resistant, moderate-strength, high-strength, and high-integrity die casting alloys and cast aluminum alloys bearings. A table lists selected applications for aluminum casting alloys.
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005608
EISBN: 978-1-62708-174-0
... together under pressure by circular electrodes. The resulting weld is a series of overlapping spot welds made progressively along a joint by rotating the electrodes.” Seam welding machines are capable of making two types of lap joint. A continuous, pressure-tight joint ( Fig. 1 ) is produced...
Abstract
This article describes the process applications, advantages, and limitations of resistance seam welding. The fundamentals of lap seam welding are also reviewed. The article details the types of seam welds, namely, lap seam welds and mash seam welds, and the processing equipment used for lap seam welding. The primary factors used to determine the selection of electrodes, including alloy type and wheel configuration, are reviewed. The article also describes weld quality and process control procedures.
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005269
EISBN: 978-1-62708-187-0
... casting) and forging. Squeeze casting builds on conventional (high-pressure, high-velocity) die-casting practices and, in recent years, has been widely used to manufacture automotive components (essentially aluminum) requiring high impact strength, high fatigue strength, and pressure tightness or wear...
Abstract
This article discusses the types of squeeze-casting machines and the advantages of squeeze casting. It examines the considerations required for the casting and tooling design process of squeeze-casting. The article describes the various factors that affect the squeeze-cast products and outlines a few of the key process characteristics. It provides information on the applications of squeeze-cast and contains a table that compares the tensile, hardness, and impact properties of select squeeze-cast aluminum alloys with those obtained from conventional casting processes.
Book Chapter
713.0 High-Strength Sand and Permanent-Mold Casting Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006588
EISBN: 978-1-62708-210-5
... Characteristics Fabrication characteristics are similar to the other Al-Zn-Mg alloys like 712.0. Castability of 713.0 is fair to good. Its slightly higher shrinkage should be compensated for by using heavier gates and risers. Pressure-tight parts can be cast successfully if gates and risers are adequate...
Abstract
Alloy 713.0 is an aluminum-based casting alloy that ages at room temperature to provide high-strength sand and permanent-mold castings. This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, and fabrication characteristics of this 7xxx series alloy.
Book Chapter
295.0 Al-Cu-Si Heat-Treatable Sand Casting Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006559
EISBN: 978-1-62708-210-5
... of high tensile properties and good machinability is required but pressure tightness is not needed. Although used extensively prior to the mid- 1930s, alloy 295.0 has been largely replaced by 355.0 and 356.0 because of their superior casting characteristics and service performance ( Ref 1 ). Typical...
Abstract
Alloy 295.0 is an Al-Cu-Si alloy suitable for sand casting requiring high strength with ductility and toughness. This datasheet provides information on key alloy metallurgy, fabrication characteristics, processing effects on physical and mechanical properties, and applications of this series alloy. Room-temperature aging characteristics for aluminum alloy 295.0-F, -T4, -T6, and -T7 are also illustrated.
Book Chapter
Procedure Development and Practice Considerations for Resistance Welding
Available to PurchaseSeries: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005640
EISBN: 978-1-62708-174-0
... are plotted in Fig. 3 ( Ref 3 ). Because a larger weld is formed with a stepped-up current, more electrode force is needed to contain the liquid nugget. The changes in electrode force to maintain the pressure level are exactly the same as those for the current, as shown in the figure. The use of frequent...
Abstract
This article describes the significance of the three variables that affect the resistance spot welding process: welding current, electrode force, and welding time. It presents the effects of weld spacing and surface preparation on weld quality. The article elaborates the typical sequence of steps for determining the satisfactory conditions for spot welding and the mechanical aspects that affect this process. It considers the effects of process variables on the weld lobe. The article reviews surface preparation, part fit-up, electrode drives, weld parameters, and tests associated with seam welding. It concludes with a discussion on the welding equipment and other factors associated with resistance spot and seam welding.
Book Chapter
Selection and Application of Magnesium and Magnesium Alloys
Available to PurchaseSeries: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001074
EISBN: 978-1-62708-162-7
... of sand and permanent mold cast alloys Alloy Temper General characteristics AM100A T4, T6 Permanent mold alloy. Pressure tight, weldable, good atmospheric stability AZ63A T4, T6 Good saltwater corrosion resistance even with a high iron level, good toughness, difficult to cast. Very...
Abstract
Magnesium and magnesium alloys are used in a wide variety of structural and nonstructural applications. This article provides information on selection and application of magnesium and magnesium alloys, mainly, casting alloys and wrought alloys. It also provides tabulated data for the composition, properties of these alloys, including compressive strength, bearing strength, shear strength, hardness, wear resistance, and fatigue strength. The article describes the selection of product forms (castings, extrusions, forgings) for structural applications which is based on mechanical property requirements, cost, availability, and fabricability. It also discusses the types of inserts used in magnesium. The article also deals with the joining of magnesium alloys by welding, adhesive bonding, and riveting. It concludes by describing the formability and machinability of magnesium and magnesium alloys, and explains the role of magnesium in design and weight reduction.
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