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press-brake forming
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Book Chapter
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005177
EISBN: 978-1-62708-186-3
... Abstract This article discusses the principles of the press-brake forming process and its applicability with an example. It describes the types of press brakes and examines some considerations, which help in the selection of machine. The article provides information on flattening dies...
Abstract
This article discusses the principles of the press-brake forming process and its applicability with an example. It describes the types of press brakes and examines some considerations, which help in the selection of machine. The article provides information on flattening dies, gooseneck punches, wiping dies, channel dies, arbor-type punches, box-forming dies, curling dies, beading dies, and cam-driven dies, with illustrations. It discusses the tool material selection for various operations. The article explains the procedures used for producing different shapes, including simple boxlike parts, panels, flanged parts, architectural columns, fully closed parts, and semicircular parts. It examines the effect of work metal variables on results in press-brake operations. The article also reviews stock tolerances, design, and condition of machines and tools, which help in obtaining good dimensional accuracy.
Image
Published: 01 January 2006
Fig. 1 Typical setup for press-brake forming in a die with a vertical opening. R , punch radius; r , die radius; s , span width; t , metal thickness
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Image
Published: 01 January 2006
Fig. 4 Dies and punches most commonly used in press-brake forming. (a) 90° V-bending. (b) Offset bending. (c) Radiused 90° bending. (d) Acute-angle bending. (e) Flattening for three types of hems. (f) Combination bending and flattening. (g) Gooseneck punch for multiple bends. (h) Special
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Image
Published: 01 January 2006
Fig. 6 Three types of special punches and dies for press-brake forming. (a) Forming a channel in one stroke. (b) Forming a U-bend in one stroke. (c) Flattening to remove springback after U-bending
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Image
Published: 01 January 2006
Fig. 6 Typical dies for the press-brake forming of stainless steel sheet up to 0.9 mm (0.035 in.) thick. Dimensions given in inches
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Image
Published: 01 December 1998
Fig. 20 Typical setup for press-brake forming in a die with a vertical opening. B , punch radius; s , span width; r , die radius; t , metal thickness
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Image
Published: 01 December 1998
Fig. 22 Dies and punches most commonly used in press-brake forming. (a) 90° V-bending. (b) Offset bending. (c) Radiused 90° bending. (d) Acute-angle bending. (e) Flattening, for three types of hems. (f) Combination bending and flattening. (g) Gooseneck punch for multiple bends. (h) Special
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Image
Published: 01 January 2006
Fig. 18 Setups for rubber pad forming of various shapes in a press brake. (a) Simple 90° V-bend. Air space below die pad permits deep penetration. (b) Simple U-bend or channel. Spacers enable channels of varying widths to be formed in the same die-pad retainer. Deflector bars help to provide
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Image
Published: 01 January 2006
Fig. 21 Sequence of operations for forming a closed triangle in a press brake. Dimensions given in inches
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Image
Published: 01 January 2006
Fig. 7 Adjustable press-brake die for forming 180° bends in stainless steel sheet. Setup can be used for forming bends to 3.2 mm (0.125 in.) inside radius in sheet 0.30 to 0.46 mm (0.012 to 0.018 in.) thick, and it will produce 4.0 mm (0.157 in.) radius bends in half-hard stainless steel
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Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005139
EISBN: 978-1-62708-186-3
..., press-brake forming, press forming, multiple-slide forming, deep drawing, spinning, rubber-pad forming, drop hammer forming¸ three-roll forming, contour roll forming, stretch forming, and bending of tubing. bending blanking contour roll forming deep drawing drop hammer forming formability...
Abstract
This article discusses the selection of types of stainless steel for various methods of forming based on the formability and on the power required for forming. It reviews the requirements of lubrication, blanking, and piercing. The article describes various forming methods, namely, press-brake forming, press forming, multiple-slide forming, deep drawing, spinning, rubber-pad forming, drop hammer forming¸ three-roll forming, contour roll forming, stretch forming, and bending of tubing.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005141
EISBN: 978-1-62708-186-3
... used in the forming. It also analyzes the various forming processes of aluminum alloys. The processes include blanking and piercing, bending, press-brake forming, contour roll forming, deep drawing, spinning, stretch forming, rubber-pad forming, warm forming, superplastic forming, explosive forming...
Abstract
This article discusses the general formability considerations of aluminum alloys. To conduct a complete analysis of a formed part, the required mechanical properties, as determined by several standard tests, must be considered. The article describes tension testing and other tests designed to simulate various production forming processes, including cup tests and bend tests, which help in determining these properties. It provides information on the equipment and tools, which are used in the forming of aluminum alloys. The article presents a list of lubricants that are most widely used in the forming. It also analyzes the various forming processes of aluminum alloys. The processes include blanking and piercing, bending, press-brake forming, contour roll forming, deep drawing, spinning, stretch forming, rubber-pad forming, warm forming, superplastic forming, explosive forming, electrohydraulic forming, electromagnetic forming, hydraulic forming, shot peening, and drop hammer forming.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005146
EISBN: 978-1-62708-186-3
... and lubricants used in the forming process. It provides information on the cold and hot forming, superplastic forming, and combination of superplastic forming/diffusion bonding. The article discusses the various forming processes of these titanium alloys, including press-brake forming, power (shear) spinning...
Abstract
This article describes different types of titanium alloys, including alloy Ti-6Al-4V, alpha and near-alpha alloys, and alpha-beta alloys. It explains the formability of titanium alloys with an emphasis on the Bauschinger effect. The article provides information on the tool materials and lubricants used in the forming process. It provides information on the cold and hot forming, superplastic forming, and combination of superplastic forming/diffusion bonding. The article discusses the various forming processes of these titanium alloys, including press-brake forming, power (shear) spinning, rubber-pad forming, stretch forming, contour roll forming, creep forming, vacuum forming, drop hammer forming, joggling, and explosive forming.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005144
EISBN: 978-1-62708-186-3
... and the lubricants used in the processes. It discusses the various forming processes of magnesium alloys. These include press-brake forming, deep drawing, manual and power spinning, rubber-pad forming, stretch forming, drop hammer forming, and precision forging. cold forming deep drawing drop hammer forming...
Abstract
In terms of forming, magnesium alloys are much more workable at elevated temperatures due to their hexagonal crystal structures. This article describes the deformation mechanisms of magnesium and provides information on the hot and cold forming processes of magnesium alloys and the lubricants used in the processes. It discusses the various forming processes of magnesium alloys. These include press-brake forming, deep drawing, manual and power spinning, rubber-pad forming, stretch forming, drop hammer forming, and precision forging.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003181
EISBN: 978-1-62708-199-3
... Abstract This article provides a detailed account on forming operations (blanking, piercing, press-brake forming, contour rolling, deep drawing, cold forming, and hot forming) of various nonferrous metals, including aluminum alloys, beryllium, copper and its alloys, magnesium alloys, nickel...
Abstract
This article provides a detailed account on forming operations (blanking, piercing, press-brake forming, contour rolling, deep drawing, cold forming, and hot forming) of various nonferrous metals, including aluminum alloys, beryllium, copper and its alloys, magnesium alloys, nickel alloys, titanium alloys, and platinum metals. It discusses the formability, equipment and tooling, and lubricants used in the forming operations of these nonferrous metals.
Image
Published: 01 January 2006
Fig. 16 Optimal relationships among span width of die, punch radius, and work metal thickness in the press-brake forming of titanium alloys. Shaded area indicates acceptable forming limits.
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Image
Published: 01 January 2006
Fig. 25 Workpiece formed in six bends in either a press brake or a ten-station contour roll former. Dimensions given in inches Item Time, h Press brake Roll former Setup 2.1 (a) 9.2 (b) Production of 100 pieces (c) 6.8 0.8 (a) Total for all operations
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Book Chapter
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005134
EISBN: 978-1-62708-186-3
... with the same die (see also the article “Press-Brake Forming” in this Volume). Fig. 8 Air bending of a bar in a press brake Mechanical Presses Mechanical presses are generally used only for mass production, because only large production lots can justify the cost of tooling, which is more than...
Abstract
This article describes various bending methods: draw bending, compression bending, roll bending, stretch bending, and ram-and-press bending. It discusses the machines used for the bending of bars. These machines include devices and fixtures for manual bending, press brakes, conventional mechanical and hydraulic presses, horizontal bending machines, rotary benders, and bending presses. The article illustrates the tools used in bending and other bending process. It also tabulates the lubricants required for bending specific metals.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003180
EISBN: 978-1-62708-199-3
... steels for various methods of forming Table 1 Relative suitability of stainless steels for various methods of forming Steel 0.2% yield strength Suitability for: MPa ksi Blanking Piercing Press-brake forming Deep drawing Spinning Roll forming Coining Embossing Austenitic...
Abstract
Characteristics of stainless steel that affect its formability include yield strength, tensile strength, and ductility, in addition to the effect of work hardening on these properties. This article discusses the forming process of stainless steel, heat-resistant alloys and refractory metals, detailing the major aspects of forming, including formability, lubrication, and forming methods and tools. The effect of factors such as alloy condition, cold reduction, forming direction (in the case of heat-resistant alloys) and temperature (in the case of refractory metals) on formability is also discussed.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003177
EISBN: 978-1-62708-199-3
... X X X X X X X X X X X Press brake X X X X X X X X X X X X JIC Identification System The Joint Industry Conference (JIC), a committee of press builders and large-press users formed some years ago, set guidelines for uniformity...
Abstract
This article describes the presses that are mechanically or hydraulically powered and used for producing sheet, strip, and plate from sheet metal. It also presents the JIC standards for presses, compares the presses based on power source, details the selection criteria and provides information on the various drive systems and the auxiliary equipment. It describes the selection of die materials and lubricants for sheet metal forming and provides information on the lubrication mechanisms and selection with a list of lubricant types for forming of specific sheet materials of ferrous or nonferrous metals. The article reviews the various types of forming processes such as blanking, piercing, fine-edge blanking, press bending, press forming, forming by multiple-slide machines, deep drawing, stretch forming, spinning, rubber-pad forming, three-roll forming, contour roll forming, drop hammer forming, explosive forming, electromagnetic forming, and superplastic forming.
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