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Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005164
EISBN: 978-1-62708-186-3
... for both die materials ( Ref 3 ). Zinc-Coated Steels By far, the most widely used steel coating applied prior to press forming is zinc. Zinc coating is usually referred to as galvanizing, after the galvanic corrosion protection provided to the steel substrate by the zinc coating. Zinc coatings...
Abstract
This article provides an overview of some common sheet steel coatings available. It discusses the formability differences between coated and bare steel and provides some general guidelines on the forming of coated steels. Coated steels are classified according to the nature of the substrate, the type of coating, and the method used for its application. The article describes various coating types for steels such as zinc-coated steels, aluminum-coated steels, tin-coated steels, terne-coated steels, and organic-coated steels.
Book Chapter
Selection of Materials for Press-Forming Dies
Available to PurchaseSeries: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005140
EISBN: 978-1-62708-186-3
...-aluminum, and steel-bonded carbides. The article describes factors to be considered during the selection of materials for press-forming dies. aluminum bronze cast irons ferrous die materials material selection nonferrous die materials plastic die materials plastics press-forming dies...
Abstract
This article reviews the production variables that influence the selection of various stamping die materials: ferrous, nonferrous, and plastic die materials. It provides a discussion on the specific types of die materials for tool steels, cast irons, plastics, aluminum, bronze, zinc-aluminum, and steel-bonded carbides. The article describes factors to be considered during the selection of materials for press-forming dies.
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Use of three-roll forming in conjunction with press forming and hydraulic e...
Available to PurchasePublished: 01 January 2006
Fig. 30 Use of three-roll forming in conjunction with press forming and hydraulic expansion forming, in the 14-operation production of a container for liquids. Dimensions given in inches Table 11 Sequence of operations Blank in die, in single-action press. Form edge radii
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Book Chapter
Press-Brake Forming
Available to PurchaseSeries: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005177
EISBN: 978-1-62708-186-3
... Abstract This article discusses the principles of the press-brake forming process and its applicability with an example. It describes the types of press brakes and examines some considerations, which help in the selection of machine. The article provides information on flattening dies...
Abstract
This article discusses the principles of the press-brake forming process and its applicability with an example. It describes the types of press brakes and examines some considerations, which help in the selection of machine. The article provides information on flattening dies, gooseneck punches, wiping dies, channel dies, arbor-type punches, box-forming dies, curling dies, beading dies, and cam-driven dies, with illustrations. It discusses the tool material selection for various operations. The article explains the procedures used for producing different shapes, including simple boxlike parts, panels, flanged parts, architectural columns, fully closed parts, and semicircular parts. It examines the effect of work metal variables on results in press-brake operations. The article also reviews stock tolerances, design, and condition of machines and tools, which help in obtaining good dimensional accuracy.
Image
Tools and clamping plates for controlling metal flow in press forming the p...
Available to PurchasePublished: 01 January 2006
Fig. 13 Tools and clamping plates for controlling metal flow in press forming the part shown. Dimensions given in inches
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Machining versus press forming for producing a cap. In method A, the cap (i...
Available to PurchasePublished: 01 January 2006
Fig. 35 Machining versus press forming for producing a cap. In method A, the cap (illustrated above) was completely machined from bar stock. In method B, the cap (redesigned) combined components that were press formed from sheet and machined from bar stock. In method C, the entire cap (again
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Published: 01 January 2001
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Lamp bracket that was press formed to close tolerances in a progressive die...
Available to PurchasePublished: 01 January 2006
Fig. 47 Lamp bracket that was press formed to close tolerances in a progressive die. Dimensions given in inches
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Press-formed control arm on which embossing and hole flanging were of near-...
Available to PurchasePublished: 01 January 2006
Fig. 50 Press-formed control arm on which embossing and hole flanging were of near-maximum severity. Dimensions given in inches
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Press-formed truck-frame member that was notched and spread to increase fla...
Available to PurchasePublished: 01 January 2006
Fig. 51 Press-formed truck-frame member that was notched and spread to increase flange width locally and therefore save material in blanking. Dimensions given in inches
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Profile of a press-formed automobile wheel cover showing thinning purposely...
Available to PurchasePublished: 01 January 2006
Fig. 11 Profile of a press-formed automobile wheel cover showing thinning purposely produced by severe stretching. Dimensions given in inches
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Schematic of ASEA Quintus deep-drawing press, a fluid forming press with a ...
Available to PurchasePublished: 01 January 2006
Fig. 24 Schematic of ASEA Quintus deep-drawing press, a fluid forming press with a telescopic ram system
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Four forming techniques that can be used in a fluid forming press. (a) Punc...
Available to PurchasePublished: 01 January 2006
Fig. 15 Four forming techniques that can be used in a fluid forming press. (a) Punch draw. (b) Cavity draw. (c) Hydroblock draw (male-die forming). (d) Expansion draw
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Forming operations in a four-slide machine. (a) Power-press tools pierce tw...
Available to PurchasePublished: 01 January 2006
Fig. 2 Forming operations in a four-slide machine. (a) Power-press tools pierce two holes into strip material at first station. (b) Tools at next press station notch strip on both edges. (c) Notched-and-pierced strip is fed in from press area. As strip motion stops, stock clamp descends so
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Published: 01 January 2006
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Published: 01 January 2006
Fig. 1 Typical setup for press-brake forming in a die with a vertical opening. R , punch radius; r , die radius; s , span width; t , metal thickness
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Dies and punches most commonly used in press-brake forming. (a) 90° V-bendi...
Available to PurchasePublished: 01 January 2006
Fig. 4 Dies and punches most commonly used in press-brake forming. (a) 90° V-bending. (b) Offset bending. (c) Radiused 90° bending. (d) Acute-angle bending. (e) Flattening for three types of hems. (f) Combination bending and flattening. (g) Gooseneck punch for multiple bends. (h) Special
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Three types of special punches and dies for press-brake forming. (a) Formin...
Available to PurchasePublished: 01 January 2006
Fig. 6 Three types of special punches and dies for press-brake forming. (a) Forming a channel in one stroke. (b) Forming a U-bend in one stroke. (c) Flattening to remove springback after U-bending
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Setups for rubber pad forming of various shapes in a press brake. (a) Simpl...
Available to PurchasePublished: 01 January 2006
Fig. 18 Setups for rubber pad forming of various shapes in a press brake. (a) Simple 90° V-bend. Air space below die pad permits deep penetration. (b) Simple U-bend or channel. Spacers enable channels of varying widths to be formed in the same die-pad retainer. Deflector bars help to provide
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Sequence of operations for forming a closed triangle in a press brake. Dime...
Available to PurchasePublished: 01 January 2006
Fig. 21 Sequence of operations for forming a closed triangle in a press brake. Dimensions given in inches
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