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Book Chapter

By Brian Allen
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005164
EISBN: 978-1-62708-186-3
... for both die materials ( Ref 3 ). Zinc-Coated Steels By far, the most widely used steel coating applied prior to press forming is zinc. Zinc coating is usually referred to as galvanizing, after the galvanic corrosion protection provided to the steel substrate by the zinc coating. Zinc coatings...
Book Chapter

Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005140
EISBN: 978-1-62708-186-3
...-aluminum, and steel-bonded carbides. The article describes factors to be considered during the selection of materials for press-forming dies. aluminum bronze cast irons ferrous die materials material selection nonferrous die materials plastic die materials plastics press-forming dies...
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Published: 01 January 2006
Fig. 30 Use of three-roll forming in conjunction with press forming and hydraulic expansion forming, in the 14-operation production of a container for liquids. Dimensions given in inches Table 11 Sequence of operations Blank in die, in single-action press. Form edge radii More
Book Chapter

Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005177
EISBN: 978-1-62708-186-3
... Abstract This article discusses the principles of the press-brake forming process and its applicability with an example. It describes the types of press brakes and examines some considerations, which help in the selection of machine. The article provides information on flattening dies...
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Published: 01 January 2006
Fig. 13 Tools and clamping plates for controlling metal flow in press forming the part shown. Dimensions given in inches More
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Published: 01 January 2006
Fig. 35 Machining versus press forming for producing a cap. In method A, the cap (illustrated above) was completely machined from bar stock. In method B, the cap (redesigned) combined components that were press formed from sheet and machined from bar stock. In method C, the entire cap (again More
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Published: 01 January 2001
Fig. 7 Thermoplastic press forming More
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Published: 01 January 2006
Fig. 47 Lamp bracket that was press formed to close tolerances in a progressive die. Dimensions given in inches More
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Published: 01 January 2006
Fig. 50 Press-formed control arm on which embossing and hole flanging were of near-maximum severity. Dimensions given in inches More
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Published: 01 January 2006
Fig. 51 Press-formed truck-frame member that was notched and spread to increase flange width locally and therefore save material in blanking. Dimensions given in inches More
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Published: 01 January 2006
Fig. 11 Profile of a press-formed automobile wheel cover showing thinning purposely produced by severe stretching. Dimensions given in inches More
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Published: 01 January 2006
Fig. 24 Schematic of ASEA Quintus deep-drawing press, a fluid forming press with a telescopic ram system More
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Published: 01 January 2006
Fig. 15 Four forming techniques that can be used in a fluid forming press. (a) Punch draw. (b) Cavity draw. (c) Hydroblock draw (male-die forming). (d) Expansion draw More
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Published: 01 January 2006
Fig. 2 Forming operations in a four-slide machine. (a) Power-press tools pierce two holes into strip material at first station. (b) Tools at next press station notch strip on both edges. (c) Notched-and-pierced strip is fed in from press area. As strip motion stops, stock clamp descends so More
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Published: 01 January 2006
Fig. 4 Possible force sensor locations in a sheet metal forming press. Source: Ref 2 More
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Published: 01 January 2006
Fig. 1 Typical setup for press-brake forming in a die with a vertical opening. R , punch radius; r , die radius; s , span width; t , metal thickness More
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Published: 01 January 2006
Fig. 4 Dies and punches most commonly used in press-brake forming. (a) 90° V-bending. (b) Offset bending. (c) Radiused 90° bending. (d) Acute-angle bending. (e) Flattening for three types of hems. (f) Combination bending and flattening. (g) Gooseneck punch for multiple bends. (h) Special More
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Published: 01 January 2006
Fig. 6 Three types of special punches and dies for press-brake forming. (a) Forming a channel in one stroke. (b) Forming a U-bend in one stroke. (c) Flattening to remove springback after U-bending More
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Published: 01 January 2006
Fig. 18 Setups for rubber pad forming of various shapes in a press brake. (a) Simple 90° V-bend. Air space below die pad permits deep penetration. (b) Simple U-bend or channel. Spacers enable channels of varying widths to be formed in the same die-pad retainer. Deflector bars help to provide More
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Published: 01 January 2006
Fig. 21 Sequence of operations for forming a closed triangle in a press brake. Dimensions given in inches More