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post-weld heat treatment
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Book Chapter
2219 and Alclad 2219 High-Temperature Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006611
EISBN: 978-1-62708-210-5
... Abstract Alloy 2219 is typically used in elevated temperature applications and for welded structures where post-weld heat treatment can be used. This datasheet provides information on key alloy metallurgy, processing effects on physical and tensile properties, fabrication characteristics...
Abstract
Alloy 2219 is typically used in elevated temperature applications and for welded structures where post-weld heat treatment can be used. This datasheet provides information on key alloy metallurgy, processing effects on physical and tensile properties, fabrication characteristics, and applications of this 2xxx series alloy.
Book Chapter
7039 Armor Plate
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006730
EISBN: 978-1-62708-210-5
... using X5039 filler wire. Room temperature weld strength averages 360 MPa (52 ksi) and increases to 448 MPa (65 ksi) at −195 °C (−320 °F). No special preweld or post-weld heat treatment is required. Workability Alloy 7039 is best formed in the freshly quenched condition. In the soft temper...
Abstract
This datasheet provides information on composition limits, fabrication characteristics, processing effects on physical and mechanical properties, and applications of aluminum alloy 7039.
Book Chapter
7003 Extrusion Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006727
EISBN: 978-1-62708-210-5
... characteristics mechanical properties physical properties Alloy 7003 ( Table 1 ) is a medium-strength alloy originally developed by Sumitomo in 1975 for use in structural applications where post-weld heat treatment is impractical. It provides good extrudability (low Mg), and contains higher Zn for strength...
Abstract
This datasheet provides information on composition limits, product specifications, fabrication characteristics, processing effects on physical and mechanical properties, and applications of extrusion alloy 7003.
Book Chapter
Selection and Weldability of Non-Heat-Treatable Aluminum Alloys
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001418
EISBN: 978-1-62708-173-3
... -series alloys are popular for use in welded pressure vessels where reasonable joint strengths can be obtained in the as-welded condition without the need for post-weld heat treatment. The weld metal of non-heat-treatable aluminum alloys is typically the weakest part of the joint and is the location...
Abstract
Non-heat-treatable aluminum alloys constitute a group of alloys that rely solely upon cold work and solid solution strengthening for their strength properties. This article focuses on the weldability and weld properties of different classes on non-heat-treatable aluminum alloys.
Book Chapter
7005 Extrusion Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006728
EISBN: 978-1-62708-210-5
... posts, side posts; stiffeners for trucks, trailers, and cargo containers; and welded and brazed assemblies such as large heat exchangers, where solution heat treatment after joining is impractical. After its introduction in 1962, alloy 7005 enjoyed some years of significant use in applications...
Abstract
The extrusion alloy 7005 is used as extruded structural members, where welded or brazed assemblies require moderately high strength and high fracture toughness. This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, and fabrication characteristics of this 7xxx series alloy.
Book Chapter
Nontraditional Applications of Electron Beams
Available to PurchaseSeries: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005611
EISBN: 978-1-62708-174-0
... on the applications of high-frequency multibeam processes, namely, selective surface treatment, multiple-pool welding, and pre- and post-heat treating. computer-aided design dynamic beam deflection electron beam electron beam direct manufacturing system high-frequency multibeam process multiple-pool...
Abstract
This article focuses on the use of electron beam (EB) for near-net shape processing based on the wire feed material-delivery method. EB deposition processes start with a 3-D model designed in a computer-aided design (CAD) environment, where the deposition path and process parameters are generated. The article provides a description of the electron beam direct manufacturing (EBDM) system used for manufacturing of target parts with the aid of a case study. The control of the essential variables of dynamic beam deflection is also reviewed. The article also includes information on the applications of high-frequency multibeam processes, namely, selective surface treatment, multiple-pool welding, and pre- and post-heat treating.
Book Chapter
Simulation of Rotational Welding Operations
Available to PurchaseSeries: ASM Handbook
Volume: 22B
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.hb.v22b.a0005515
EISBN: 978-1-62708-197-9
.... In addition, phase transformation as a result of the joining process can have a very pronounced effect on the stresses generated in the hot region ( Ref 32 , 35 ). It is also important to note that when joining high-performance alloys, a post weld heat treatment is generally required to relieve or at least...
Abstract
Friction welding is based on the rapid introduction of heat, causing the temperature at the interface to rise sharply and leading to local softening. This article illustrates the basic principles of direct-drive rotational friction welding and inertia friction welding. Modeling the effective friction response of the materials is central to simulating the welding process. The article discusses a series of distinct frictional stages during continuous drive friction welding. Modeling of the evolution of the thermal field has been an important objective since the early days of rotational friction welding. The article describes analytical thermal models and numerical thermal models for rotational friction welding. It concludes with information on the modeling of residual stresses.
Book Chapter
Series: ASM Handbook
Volume: 1
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v01.a0005547
EISBN: 978-1-62708-161-0
...-weld heat treatment Ms temperature at which martensite grain-coarsened heat-affected q fatigue notch sensitivity zone starts to form from austenite on Q·BOP quick-quiet basic oxygen process ISCC intergranular stress-corrosion cooling r plastic strain ratio; radius cracking R stress (load) ratio; radius...
Book Chapter
Ultrasonic Additive Manufacturing
Available to PurchaseSeries: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006574
EISBN: 978-1-62708-290-7
... of the oxide. This is similar to the oxide dissolution mechanism in mechanical alloying ( Ref 68 , 69 ). Eventually, this dissolved oxygen in the matrix precipitates out upon heat treatment. Indeed, prima facie evidence does show this to occur during UAM of aluminum-aluminum welds. (This is covered more...
Abstract
Ultrasonic additive manufacturing (UAM) is a solid-state hybrid manufacturing technique that leverages the principles of ultrasonic welding, mechanized tape layering, and computer numerical control (CNC) machining operations to create three-dimensional metal parts. This article begins with a discussion on the process fundamentals and process parameters of UAM. It then describes metallurgical aspects in UAM. The article provides a detailed description of a wide range of mechanical characterization techniques of UAM, namely tensile testing, peel testing, and pushpin testing. The article ends with information on sensor embedding.
Book Chapter
Influence of Welding on Steel Weldment Properties
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001406
EISBN: 978-1-62708-173-3
... the influence of welding procedure factors on the weldment properties. These procedure factors include preheat temperature, interpass temperature, postweld heat treatment, and heat input. carbon steel heat input heat-affected zone interpass temperature low-alloy steels post weld heat treatment...
Abstract
This article describes the fundamental and specific factors that control the properties of steel weldments in both the weld metal and heat-affected zone (HAZ) of carbon and low-alloy steels. It provides information on steel types and their weldability. The article also explains the influence of welding procedure factors on the weldment properties. These procedure factors include preheat temperature, interpass temperature, postweld heat treatment, and heat input.
Book Chapter
Corrosion of Weldments
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001471
EISBN: 978-1-62708-173-3
... of environmentally assisted cracking. The use of small weld deposits reduces the stress and thus reduces the susceptibility of environmentally enhanced cracking. It is known that postweld heat treatment can reduce stress-corrosion cracking by redistributing the localized load and by reducing the magnitude...
Abstract
Weldments exhibit special microstructural features that need to be recognized and understood in order to predict acceptable corrosion service life of welded structures. This article describes some of the general characteristics associated with the corrosion of weldments. It emphasizes the role of macrocompositional and microcompositional variations to bring out differences that need to be realized in comparing corrosion of weldments to that of wrought materials. The article concludes with a discussion on important welding practices used to minimize corrosion in weldments.
Book Chapter
Cast Aluminum Alloy Datasheets
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006553
EISBN: 978-1-62708-210-5
... offer dimensional stability that reduces distortion during machining and simplifies straightening to close tolerances. The cost of heat treatment is avoided or reduced, and post weld heat treatment is typically not required. Alloys of this type include selected Al-Mg alloys such as 535.0 and some Al-Zn...
Abstract
This article summarizes some general alloy groupings by application or major characteristics. The groupings include cast rotor, general-purpose, elevated-temperature, wear-resistant, moderate-strength, high-strength, and high-integrity die casting alloys and cast aluminum alloys bearings. A table lists selected applications for aluminum casting alloys.
Book Chapter
6022 Automotive Sheet Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006712
EISBN: 978-1-62708-210-5
... and arc welding can be used. High silicon-base filler alloys such as 4043, 4047, and 4145 are recommended for arc welding. Use of filler alloy 4145 with a post-weld thermal treatment is recommended to achieve improved final weld strength. Corrosion Resistance The composition of 6022 was designed...
Abstract
The automotive sheet alloy 6022 provides improved corrosion resistance, higher formability, and greater strength for dent resistance after thermal exposure compared with other automotive sheet alloys. This datasheet provides information on key alloy metallurgy, processing effects on mechanical properties, and fabrication characteristics of this 6xxx series alloy.
Book Chapter
Metallurgical Fundamentals of Quenching
Available to PurchaseSeries: ASM Handbook
Volume: 4F
Publisher: ASM International
Published: 01 February 2024
DOI: 10.31399/asm.hb.v4F.a0006995
EISBN: 978-1-62708-450-5
... cementite. Postweld heat treatment Relieving stresses in welded parts in the field 25–50 °C (45–90 °F) below the tempering temperature Air Tempered martensite Treatment applied to high-carbon or high-alloy steels in which martensite is developed during welding Intercritical quenching Improving...
Abstract
Steels are among the most versatile materials in modifying their microstructure and properties by heat treatment. This article outlines the basic concepts of physical metallurgy relating to the heat treatment of steel. It considers the phases and microstructures of steel together with the transformations observed and critical temperatures during heat treatment. Additionally, the different types of steels, heat treatments, and their purposes are also discussed.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001268
EISBN: 978-1-62708-170-2
... Treatments Mechanical plating post treatments are similar to those used in electroplating. The coating is most receptive to post treatment immediately after plating, while it is still wet. A mild acid dip (e.g., 1% nitric acid) will reactivate parts that have already been dried. Conversion coatings...
Abstract
Mechanical plating is a method for coating ferrous metals, copper alloys, lead, stainless steel, and certain types of castings by tumbling the parts in a mixture of glass beads, metallic dust or powder, promoter or accelerator chemicals, and water. It offers a straightforward alternative method for achieving desired mechanical and galvanic properties with an extremely low risk of hydrogen embrittlement. This article provides a detailed description of the equipment, process steps, process capabilities, applicable parts, specific characteristics, advantages, limitations, post treatments, and waste treatment of mechanical plating.
Book Chapter
Selection and Weldability of Conventional Titanium Alloys
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001415
EISBN: 978-1-62708-173-3
... such as welding and forming requirements, normally provide the criteria that determine the alloy composition, structure (alpha, near-alpha, alpha-beta, or metastable beta), heat treatment (some variant of either annealing or solution treating and aging), and level of process control selected or prescribed...
Abstract
This article emphasizes the physical metallurgy of titanium and titanium alloys along with their microstructural response to fusion welding condition. The titanium alloys are classified into unalloyed or commercially pure titanium, alpha and near-alpha alloys, alpha-beta alloys, and metastable beta alloys. The article further discusses the weld microstructure for alpha-beta and metastable beta alloys and describes welding defects observed in titanium alloys. The influence of macro- and microstructural characteristics of titanium weldment on mechanical properties is also discussed. The article concludes with a discussion on the different welding processes used in the welding of titanium and titanium alloys.
Book Chapter
6013 High-Strength Al-Mg-Si-Cu Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006711
EISBN: 978-1-62708-210-5
... heat treatment : Soak at 565 to 570 °C (1050 to 1060 °F) for 20 to 30 minutes. Quench in cold water to produce W temper. Natural (room-temperature) aging : Stable T4 temper in two weeks. T6 temper (accelerated aging): Soak at 190 °C (375 °F) for four hours. Post-weld solution treatment...
Abstract
Alloy 6013 is a high-strength Al-Mg-Si-Cu alloy, developed for extruded automotive bumpers. This datasheet provides information on key alloy metallurgy, processing effects on physical, tensile, static and fracture properties, and fabrication characteristics of this 6xxx series alloy.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001433
EISBN: 978-1-62708-173-3
... of filler metals and other consumables Properties of weld deposits Preheating and postweld heat-treatment requirements determined by the metallurgical characteristics of the low-alloy steel When compared with other steels, the arc welding of low-alloy steels can require greater emphasis on some...
Abstract
This article discusses factors involved in selecting welding processes and consumables and establishing procedures and practices for the arc welding of low-alloy steels. It provides information on welding consumables in terms of filler metals and fluxes and shielding gases. The article describes the various categories of low-alloy steels, such as high-strength low-alloy (HSLA) structural steels, high-strength low-alloy quenched and tempered(HSLA Q&T) structural steels, low-alloy steels for pressure vessels and piping, medium-carbon heat-treatable (quenched and tempered) low-alloy (HTLA) steels, ultrahigh-strength low-alloy steels, and low-alloy tool and die steels. It concludes with a discussion on repair practices for tools and dies.
Book Chapter
Laser Beam Weld Design, Codes, and Quality Assessment
Available to PurchaseSeries: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005631
EISBN: 978-1-62708-174-0
... Society , 1987 , p 151 – 156 10. Webber T. , High Power CW Nd:YAG Laser Welding of High Carbon Steel with Pre- and Post-Weld Heat Treatment , Proceedings of Fifth CISFFEL Conference , June 1993 ( La Baule, France ), p 227 – 234 11. Brown C.O. and Banas C.M. , “Deep...
Abstract
This article describes the joint preparation, fit-up and design of various types of laser beam weld joints: butt joint, lap joint, flange joint, kissing weld, and wire joint. It explains the use of consumables for laser welding and highlights the special laser welding practices of steel, aluminum, and titanium engineering alloys. Laser weld quality and quality assessment are described with summaries of imperfections and how its operations contribute to providing repeatable and reliable laser welds. Relevant laser weld quality specifications are listed.
Book Chapter
Procedure Development and Practice Considerations for Inertia and Direct-Drive Friction Welding
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001447
EISBN: 978-1-62708-173-3
... the heat-treatable stainless steels are sensitive to temperature and pressure, a post-weld thermal treatment may be necessary to achieve the desired weld properties. Precipitation-hardenable stainless steels are often solution heat treated and aged after welding. In some cases, however, heat-treated base...
Abstract
Friction welding (FRW) is a solid-state welding process that uses the compressive force of the workpieces that are rotating or moving relative to one another, producing heat and plastically displacing material from the faying surfaces to create a weld. This article reviews practice considerations for the two most common variations: inertia welding and direct-drive friction welding. Direct-drive friction welding differs from inertia welding, primarily in how the energy is delivered to the joint. The article discusses the parameter calculations for inertia welding and direct-drive friction welding. It provides information on friction welding of carbon steels, stainless steels, aluminum-base alloys, and copper-, nickel-, and cobalt-base materials.
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