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plasma arc flame spraying

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Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001280
EISBN: 978-1-62708-170-2
..., and cermets. It reviews ceramic coating methods: brushing, spraying, dipping, flow coating, combustion flame spraying, plasma-arc flame spraying, detonation gun spraying, pack cementation, fluidized-bed deposition, vapor streaming, troweling, and electrophoresis. The article also includes information...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005706
EISBN: 978-1-62708-171-9
...-fed flame spray, wire- or rod-fed flame spray, electric arc spray, plasma arc spray, vacuum plasma spray, high-velocity oxyfuel spray, detonation gun deposition, and cold spray, and their advantages. It provides details on the microstructural characteristics of thermal spray coatings. The article also...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005718
EISBN: 978-1-62708-171-9
...Thermal spray process comparisons Table 1 Thermal spray process comparisons Attribute Flame spray High-velocity oxyfuel Detonation gun Wire arc Air plasma Vacuum plasma Radio-frequency plasma Jet Jet temperature, K 3500 5500 5500 >25,000 15,000 12,000 10,000...
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001282
EISBN: 978-1-62708-170-2
... thermal spray coatings and describes the various types of coating processes and coating devices, including the flame spray, electric-arc spray, plasma spray, transferred plasma arc, high-velocity oxyfuel, and detonation gun. It provides information on the surface preparation methods and finishing...
Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006301
EISBN: 978-1-62708-179-5
... such as electrical resistance welding and thermite welding. It reviews thermal spraying processes, such as flame spraying, arc spraying, and plasma spraying, of a cast iron. arc spraying braze welding cast iron ductile iron electrical resistance welding flame spraying flux cored arc welding fusion...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003217
EISBN: 978-1-62708-199-3
... (615 ± 45 °F), preferably by submersion in a large tinning pot. Babbitting by the metal-spray method requires special equipment consisting of an acetylene/oxygen flame spray gun that uses a high tin-base babbitt in wire form. The molten alloy is sprayed on a bond coating, which has been...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003217
EISBN: 978-1-62708-199-3
...-spray method requires special equipment consisting of an acetylene/oxygen flame spray gun that uses a high tin-base babbitt in wire form. The molten alloy is sprayed on a bond coating, which has been previously sprayed on the bearing shell. Phosphate Conversion Coatings PHOSPHATE COATING...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001462
EISBN: 978-1-62708-173-3
... and feedstock form Feedstock form Thermal spray process (a) Combustion Electrical Arc Plasma Flame HVOF (b) Detonation Direct current Coupled induction Powder X X X … X X Wire X … … X … … Cored wire X … … X … … Ceramic rod X … … … … … (a) X...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005717
EISBN: 978-1-62708-171-9
... processes Table 1 Average noise levels for some thermal spray processes Process Noise level, dBA Detonation gun 145+ HVOF-Kerosene 133+ HVOF-Gaseous fuels 125–127 Plasma 115–125 Flame wire/rod 115–125 Electric arc 105–125 Flame powder 90–110 VPS and inert chamber...
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003690
EISBN: 978-1-62708-182-5
.... Source: Ref 7 Fig. 2 Generic process schematics for (a) flame powder, (b) flame wire, (c) wire arc, and (d) plasma spray. Gas flow SCFH, standard cubic feet per hour; temperature, Kelvin; impact velocity FPS, feet per second. Source: Ref 6 (courtesy of Praxair-Tafa, Concord, NH) Fig...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005719
EISBN: 978-1-62708-171-9
.... Powder feeding is the most common and important subprocess because it is used in many high-end applications of thermal spray, including plasma arc, high-velocity oxyfuel, and flame spray. Powder feeding also involves the most variables of any material feed system. Powder feeders can be grouped...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005713
EISBN: 978-1-62708-171-9
..., when thermal spray equipment technology saw much of its progress in the mid to late 1950s, with flame or combustion spray and electric arc all making parallel but separate advances. Many improvements in these processes have been made since then, but the basic operating principles remain unchanged...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001442
EISBN: 978-1-62708-173-3
... the oxyacetylene process, but it can be readily welded using gas-tungsten arc welding or the PTA process. It can also be applied using the plasma or high-velocity oxyfuel thermal spray techniques. Although it has excellent metal-to-metal wear resistance and moderate abrasive wear resistance, it possesses poor...
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006419
EISBN: 978-1-62708-192-4
...–500) Medium High 5–10 (11–22) High-velocity oxy-fuel (HVOF) spray <3100 (<5610) 500–800 (1640–2625) Very high Low 6–15 (13–33) Wire-arc spray (WAS) 4000–5000 (7200–9000) 100–240 (up to 800) Medium high High 10–120 (22–265) Atmospheric plasma spray (APS) 16,000 (29,000...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005740
EISBN: 978-1-62708-171-9
...-0.1%C PTWA Low friction and reduction of oil consumption Cylinder liner Al-Si Arc spray + Piston ring Mo Flame spray +++ APS HVOF Light-weight solution Connecting rod bearing Cu-Sn APS UD Valve lifter Fe-0.8%C Arc spray + Combustion efficiency...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005735
EISBN: 978-1-62708-171-9
... sprayed), to MoNiCr (plasma sprayed), and NiCrBSi (combustion flame spray and fuse). Dimensional restoration of a number of components, including pump housings, back plates, compressor bores, compressor pistons, and centrifuges, can be carried out by thermal spray processes that include twin-wire arc...
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006079
EISBN: 978-1-62708-175-7
... Iron-Base Powders Pearlitic Steels Austenitic Steels Martensitic Steels High-Alloy Irons Special Compositions Spray-and-Fuse Process Plasma Spray Process Plasma Transferred Arc Manual Powder Torch Welding Detonation Gun Jet Kote Surfacing System (Cabot Corp.) Bulk...
Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002466
EISBN: 978-1-62708-194-8
... onto the substrate by a stream of gas (usually air) from a high-pressure gas jet. The highest spray rates are obtained with this process, allowing for cost-effective spraying of aluminum and zinc for the marine industry. In the higher-energy plasma arc spray process, injected gas is heated...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001487
EISBN: 978-1-62708-173-3
.... General Housekeeping Good housekeeping is essential to avoid injuries. A welder's vision is often restricted by necessary eye protection. Persons passing a welding station must shield their eyes from the flame or arc radiation. The limited vision of the welder and passers-by make them vulnerable...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005747
EISBN: 978-1-62708-171-9
...) spraying, and flame spray fusing; two for arc spraying; and three each for flame spraying and air plasma spraying. AWS C2.18-93R, “Guide for the Protection of Steel with Thermal Sprayed Coatings of Aluminum and Zinc and Their Alloys and Composites” (40 pages). Authoritative guide to select, plan...