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Published: 01 January 1986
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Published: 15 December 2019
Series: ASM Handbook Archive
Volume: 10
Publisher: ASM International
Published: 01 January 1986
DOI: 10.31399/asm.hb.v10.a0001761
EISBN: 978-1-62708-178-8
.... The article also outlines the applications of x-ray diffraction residual stress measurement with examples. materials characterization plane stress elastic model residual stress analysis single-angle diffraction two-angle diffraction X-ray diffraction Overview Introduction In x-ray...
Abstract
In x-ray diffraction residual stress measurement, the strain in the crystal lattice is measured, and the residual stress producing the strain is calculated, assuming a linear elastic distortion of the crystal lattice. This article provides a detailed account of the plane stress elastic model, and describes the most common methods of x-ray diffraction residual stress measurement, namely, single-angle and two angle techniques. It elaborates the major steps involved in x-ray diffraction residual stress measurement, explaining the possible sources of error in stress measurement. The article also outlines the applications of x-ray diffraction residual stress measurement with examples.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003387
EISBN: 978-1-62708-195-5
..., and curling of axially loaded curved flanges. Analytical models for calculating out-of-plane stresses due to direct and indirect loads have been developed for most cases of practical interest to structural engineers. The approaches used in these models have included simple mechanics of materials...
Abstract
This article discusses the methods of analyzing the directional dependence of the mechanical properties of composites, especially those perpendicular to the major plane of the laminate. It provides a description of the common indirect load cases and direct out-of-plane load cases. The article concludes with a discussion on composite materials that are reinforced in the z-direction (also known as three-dimensional, or 3-D composites).
Series: ASM Handbook
Volume: 10
Publisher: ASM International
Published: 15 December 2019
DOI: 10.31399/asm.hb.v10.a0006632
EISBN: 978-1-62708-213-6
... of industrial metallurgical, process development, and failure analysis investigations undertaken at Lambda Research. X-ray diffraction residual-stress techniques stress measurement plane-stress elastic model Overview Introduction Residual stresses generally are caused by nonuniform thermal...
Abstract
This article provides a detailed account of x-ray diffraction (XRD) residual-stress techniques. It begins by describing the principles of XRD stress measurement, followed by a discussion on the most common methods of XRD residual-stress measurement. Some of the procedures required for XRD residual-stress measurement are then presented. The article provides information on measurement of subsurface stress gradients and stress relaxation caused by layer removal. The article concludes with a section on examples of applications of XRD residual-stress measurement that are typical of industrial metallurgical, process development, and failure analysis investigations undertaken at Lambda Research.
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005424
EISBN: 978-1-62708-196-2
... models posed at the crystal scale are intended to quantify the behaviors that derive from the crystalline structure of the material. The coefficients of the elastic stiffness reflect the crystal symmetry directly. The equations for plastic flow are constructed from the premise of slip occurring on close...
Abstract
This article provides an explanation on how crystal plasticity is implemented within finite element formulations by the use of physical length scales: crystal scale and continuum scale. It provides theoretical formulations for kinematic framework for deforming crystals and polycrystals, elastic and plastic behaviors of single crystals, refinements to the single-crystal constitutive, and crystal-scale finite-element. The article also presents examples that illustrate the capabilities of the formulations at the length scales.
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005412
EISBN: 978-1-62708-196-2
... interactions, the aforementioned model is not valid any more. Thus, the basic questions that must be answered to understand the interface structure are whether the energy of an interface can be minimized by formation of low-energy atomic clusters at the expense of elastic energy, what the structure...
Abstract
This article summarizes a physical model of an interface structure and shows how the model helps in optimizing atomistic modeling studies. It presents the orientation relationship of the interface structure to define the mutual crystallographic position of adjacent crystals. The article describes the model-informed atomistic modeling of the interface structures for interpolating the results of atomistic modeling to predict the properties of interfaces. Theories to predict low-energy orientation relationships are described. The article discusses the use of the localization parameter, such as shear modulus, bonding energy, and transformations, for prediction of interface structures. It provides information on the application of the atomistic modeling of interface structure to predict interface reaction mechanisms.
Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006307
EISBN: 978-1-62708-179-5
.... The article concludes with an illustration of a finite-element method (FEM) model containing heterogeneous mechanical properties using local material definitions. cast iron chemical composition coarseness elastic modulus finite-element method hardness mechanical properties tensile stress-strain...
Abstract
This article describes a method to predict mechanical properties of cast iron materials and illustrates how to use the predictions in computer-aided tools for the analysis of castings subjected to load. It outlines some ways to predict the hardness and elastic modulus of cast iron without going into dislocation theory. The article discusses modeling of hardness in cast iron based on a regular solution equation in which the properties of each phase depend on chemical composition and coarseness. It describes the evaluation of material parameters from the tensile stress-strain curve. The article concludes with an illustration of a finite-element method (FEM) model containing heterogeneous mechanical properties using local material definitions.
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003513
EISBN: 978-1-62708-180-1
... from 0.1 to 0.6. (Applied stress S is the applied load divided by the area of the uncracked cross section.) The fracture model for the cracked section was assumed to be a surface flaw in one flange joined at the web-flange intersection to an edge flaw in the web. Elastic continuity was established...
Abstract
Optimized modeling of fracture-critical structural components and connections requires the application of elastic-plastic fracture mechanics. Such applications, however, can require sophisticated analytical techniques such as crack tip opening displacement (CTOD), failure assessment diagram (FAD), and deformation plasticity failure assessment diagram (DPFAD). This article presents the origin and description of FAD and addresses R6 FAD using J-integral. It details the fracture criteria of BS 7910. The factors to be considered during the use of FAD and the applications of FAD are also reviewed.
Book Chapter
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003377
EISBN: 978-1-62708-195-5
... to the fibers, as well as various Poisson's ratios. This can be done in terms of simple analytical expressions. Elastic properties of homogeneous materials are defined by relations between homogeneous (constant) stress and strain. Because of the various symmetries, there are 21 independent elastic moduli...
Abstract
A unidirectional fiber composite (UDC) consists of aligned continuous fibers that are embedded in a matrix. This article describes a variety of analytical methods that are used to determine the various physical properties of the UDC. These properties include elasticity, thermal expansion coefficients, moisture swelling coefficients, static and dynamic viscoelastic properties, conductivity, and moisture diffusivity.
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006767
EISBN: 978-1-62708-295-2
... mechanics analysis linear elastic fracture mechanics analysis stress analysis equations stress analysis THE STRESSES acting on a component may cause unacceptable deformation, cracking, or fracture. By definition, after a stress-related failure has occurred, it is a given that the stresses reached...
Abstract
This article describes concepts and tools that can be used by the failure analyst to understand and address deformation, cracking, or fracture after a stress-related failure has occurred. Issues related to the determination and use of stress are detailed. Stress is defined, and a procedure to deal with stress by determining maximum values through stress transformation is described. The article provides the stress analysis equations of typical component geometries and discusses some of the implications of the stress analysis relative to failure in components. It focuses on linear elastic fracture mechanics analysis, with some mention of elastic-plastic fracture mechanics analysis. The article describes the probabilistic aspects of fatigue and fracture. Information on crack-growth simulation of the material is also provided.
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003262
EISBN: 978-1-62708-176-4
... deformation prevails. Because of this, the elastic modulus in plane-strain (Eq 35) E ′ = E 1 − ν 2 is employed, and the plastic flow stresses ( Eq 34 ) are multiplied by (2 / 3 ). These approximate plane-strain adjustments are considered adequate when the simplified elastic...
Abstract
A characteristic feature of bending is the inhomogeneous (nonuniform) nature of the deformation. Therefore, in a bent specimen, the strain and stress at a given point are dependent on the location of the point with respect to the neutral axis of the cross-sectional area of the specimen. This article discusses the stress-strain relationships, strain curvature, and stress-moment equations for elastic, noncylindrical, elastic-plastic, and pure plastic bending conditions. It also reviews the distribution of residual stress and springback.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003399
EISBN: 978-1-62708-195-5
... and Stress Distribution Under Elastic-Plastic and Elastic-Viscoplastic Conditions Longitudinal and Thermal Loading Axisymmetric conditions are maintained under longitudinal loading, and the CCM model is particularly advantageous. However, plasticity rules must be invoked. A method for incorporating...
Abstract
The goal of micromechanics and analysis is to use the predictive methodology to develop tailored composites and also to make accurate predictions of their performance in service. This article reviews results derived from micromechanics analyses, based on finite-element method of unidirectional fiber reinforced metal matrix composites (MMCs). It discusses the elastic deformation and elastic-plastic deformation analysis of discontinuously reinforced MMCs. The article provides an overview of analysis of strength, fatigue, and fracture toughness for macromechanics fiber-reinforced and discontinuous reinforced composites.
Book: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002366
EISBN: 978-1-62708-193-1
... where δ ij = 1 if i = j, 0 if i ≠ j Here, σ 1 , σ 2 , and σ 3 are the three principal stresses. The octahedral shear stress is defined as the resolved shear stress on the Π-plane, the plane making equal angles with the three principal stress directions: (Eq 1) τ oct = 1 3...
Abstract
This article provides information on the typical experimental observations of formation and propagation of small fatigue cracks under various stress states and explores the relation to long crack fracture mixed-mode fracture mechanics. It discusses state I crystallographic and stage II normal stress-dominated growth, along with some observations regarding the influence of combined stress state on the propagation of small cracks. The article discusses the differences between low-cycle fatigue and high-cycle fatigue (HCF) behaviors. Several other features of multiaxial fatigue are also explained, including mean stress effects, sequences of stress/strain amplitude or stress state, nonproportional loading and cycle counting, and HCF fatigue limits. In addition, the article covers the formation and propagation of cracks on the order of several grain sizes in diameter in initially isotropic and ductile structural alloys.
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003546
EISBN: 978-1-62708-180-1
... and used in the analysis presented here. In planes A and B, the principal stresses along several directions (or planes) were obtained as a function of distance from the passageway bores. A typical elastic stress distribution is shown in one direction within plane A. In the analysis described here, the most...
Abstract
Thermomechanical fatigue (TMF) refers to the process of fatigue damage under simultaneous changes in temperature and mechanical strain. This article reviews the process of TMF with a practical example of life assessment. It describes TMF damages caused due to two possible types of loading: in-phase and out-of-phase cycling. The article illustrates the ways in which damage can interact at high and low temperatures and the development of microstructurally based models in parametric form. It presents a case study of the prediction of residual life in a turbine casing of a ship through stress analysis and fracture mechanics analyses of the casing.
Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002470
EISBN: 978-1-62708-194-8
... affect the plastic zone size; the plane-stress and plane-strain plastic zones can be simply modeled (along the x-y plane) as: (Eq 24) r y = 1 2 π K 2 σ YS 2 (plane stress) (Eq 25) r y = 1 6 π K 2 σ YS 2 (plane strain...
Abstract
Fracture toughness is the ability of a material to withstand fracture in the presence of cracks. This article focuses on the use of fracture toughness as a parameter for engineering and design purposes. Both linear elastic and elastic-plastic fracture mechanics concepts are reviewed as they relate to fracture toughness and design process. The article explores the use of plane strain fracture toughness, crack-tip opening displacement, and the J-integral as the criteria for the design and safe operation of structures and mechanical components. It discusses the variables affecting fracture toughness, including yield strength, loading rate, temperature, and material thickness. A summary of different fatigue and fracture mechanics design philosophies and their relationship with fracture toughness is provided. The article concludes with information on the examples of fracture toughness in design.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005131
EISBN: 978-1-62708-186-3
... has a constitutive response of σ x = E ′ε x , where E ′ is the effective modulus for the beam (plane-stress case) or E ′= E /(1−ν 2 ), where ν is Poisson's ratio, for the sheet (plane-strain case). For elastic recovery from an initially curved configuration (radius= R ) to a final...
Abstract
Springback refers to the elastically driven change of shape that occurs after deforming a body and then releasing it. This article presents an introduction to the concepts of springback simulation as well as recommendations for its practice in a metal forming setting of thin beams or sheets. It discusses bending with tension and more complex numerical treatments. The article addresses the limitations of the various assumptions followed in springback simulation. It provides a discussion on the design of dies and tooling using an assumed springback prediction capability.
Book: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002418
EISBN: 978-1-62708-193-1
... along the crack plane ( Ref 45 , 46 ). This zone couples the stresses and displacements into the plastic zone. All realistic rupture laws have the form depicted in Fig. 7 , characterized by a peak stress, σ*, and a dissipation, Γ*. For inelastic bridging in an elastic material, described above, σ...
Abstract
The design of structural components with nominally brittle materials is largely determined by their elastic moduli, density, and tensile strength. This article discusses some of the factors involved in the design and reliability through considerations of toughness and ductility of nominally brittle materials. It describes toughening by various bridging mechanisms, as well as process zone effects and their interaction with the bridging rupture zone. The article explains the phenomena that give rise to exceptional toughness and notch-insensitive mechanical behavior. It provides a schematic illustration of a basic cell model to characterize the inelastic strains that occur in ceramic-matrix composites and their dependence on the interface friction.
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003530
EISBN: 978-1-62708-180-1
... of fracture mechanics. The fracture mechanics approach is an important part of stress analysis at the tips of sharp cracks or discontinuities. The article reviews fracture mechanics concepts, including linear elastic fracture mechanics, elastic-plastic fracture mechanics, and subcritical fracture mechanics...
Abstract
This article describes the underlying fundamentals, applications, the relevance and necessity of performing proper stress analysis in conducting a failure analysis. It presents an introduction to the stress analysis of bodies containing crack-like imperfections and the topic of fracture mechanics. The fracture mechanics approach is an important part of stress analysis at the tips of sharp cracks or discontinuities. The article reviews fracture mechanics concepts, including linear elastic fracture mechanics, elastic-plastic fracture mechanics, and subcritical fracture mechanics. It also provides information on the applications of fracture mechanics in failure analysis.
Book Chapter
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005169
EISBN: 978-1-62708-186-3
... in elastic region, where x1 is b Materials derivative (denotes rate of eu the bending ber direction. For atomic percent DASA change) exp B atmospheres (pressure) plane strain and isotropic bal American Welding Society DBMS day f bcc DBTT incremental strain F elasticity, E0= E : bct Burgers (slip) vector...
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