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Image
in Friction, Lubrication, and Wear of Internal Combustion Engine Parts
> Friction, Lubrication, and Wear Technology
Published: 31 December 2017
Image
Published: 30 September 2015
Fig. 10 Rocker bearings. (a) The pin on a rocker bearing is severely corroded, restricting movement. (b) Rocker bearing in good condition, with only minor corrosion. Courtesy of KTA-Tator, Inc.
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Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003391
EISBN: 978-1-62708-195-5
... significant benefit. These include notched (open and/or filled hole) tension and compression, inter/intralaminar shear and tension, and pin bearing. structural sizing test-analysis correlation notched compression intralaminar shear intralaminar tension notched tension pin bearing COMPOSITE...
Abstract
Detailed analyses and test correlations are typically required to support design development, structural sizing, and certification. This article addresses issues concerning building block levels ranging from design-allowables coupons up through subcomponents, as these levels exhibit a wide variety of test-analysis correlation objectives. At these levels, enhanced analysis capability can be used most effectively in minimizing test complexity and cost while also reducing design weight and risk. The article discusses the examples of tests for which good correlative capability has shown significant benefit. These include notched (open and/or filled hole) tension and compression, inter/intralaminar shear and tension, and pin bearing.
Image
in Friction, Lubrication, and Wear of Internal Combustion Engine Parts
> Friction, Lubrication, and Wear Technology
Published: 31 December 2017
Fig. 6 Piston assembly system showing (a) piston-skirt/liner subsystem, (b) ring-pack/liner subsystem, and (c) piston-pin/pin bearing surfaces.
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Image
in Fatigue, Creep Fatigue, and Thermomechanical Fatigue Life Testing
> Mechanical Testing and Evaluation
Published: 01 January 2000
Book Chapter
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003321
EISBN: 978-1-62708-176-4
... should be smooth. Weakening features such as bolt and oil holes, identification marks, and part numbers should not be located in highly stressed areas. Weakening features should be staggered to avoid the addition of their stress-concentration effects. Pin Bearing Testing Special geometric...
Abstract
This article describes the tests for the common types of fabricated components and modeling of metal deformation. It provides an overview of component testing and briefly reviews the relationship of mechanical properties in the process of mechanical design for static loads, cyclic loads, dynamic loads, and high-temperature materials. The article describes the general properties related to monotonic stress-strain behavior of steels. It also discusses materials properties and operating stresses as well as other factors, such as part shape and environmental effects, which play significant roles in the design process of components.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006427
EISBN: 978-1-62708-192-4
... of losses and friction in a diesel engine. (a) Distribution of total mechanical losses. (b) Distribution of friction. Source: Ref 25 , 29 , 30 The Piston-Assembly System The piston assembly consists of the piston, piston rings, piston pin, connecting rod and bearings, as shown schematically...
Abstract
This article focuses on friction, lubrication, and wear of internal combustion engine parts, improvements in which provide important gains in energy efficiency, performance, and longevity of the internal combustion (IC) engine systems. It discusses the types, component materials, and Friction and Wear Control of IC engine. The article explains the process of friction reduction by surface textures or coatings. It provides information on surface hardening of iron and steel, which is commonly employed for engine and powertrain components such as crankshafts, cams, and cylinder liners. The article also discusses advanced surface engineering technologies, such as diamondlike carbon coatings and surface texture technology. Information on thermal-spray methods that have led to improvements in engine components is also provided. The article describes IC engine-components wear, namely, piston assembly wear, valvetrain wear, cylinder-bore wear, and engine bearing wear. It concludes with information on inlet valve and seat wear of IC engine.
Series: ASM Handbook
Volume: 23
Publisher: ASM International
Published: 01 June 2012
DOI: 10.31399/asm.hb.v23.a0005678
EISBN: 978-1-62708-198-6
...). The principal physical properties and tribological characteristics of these materials are summarized. The article discusses pin-on-disk experiments and pin-on-plate experiments for determining friction and wear characteristics. It explains the use of various types of joint simulators, such as hip joint...
Abstract
Total joint replacement in orthopedic surgery can be achieved by excision, interposition, and replacement arthroplasty. This article details the most common materials used in total replacement synovial joints: metals, ceramics, and ultrahigh molecular weight polyethylene (UHMWPE). The principal physical properties and tribological characteristics of these materials are summarized. The article discusses pin-on-disk experiments and pin-on-plate experiments for determining friction and wear characteristics. It explains the use of various types of joint simulators, such as hip joint simulators and knee joint simulators, to evaluate the performance of engineering tribological components in machine simulators. The article concludes with a section on the in vivo assessment of total joint replacement performance.
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001812
EISBN: 978-1-62708-180-1
... Abstract This article discusses different types of mechanical fasteners, including threaded fasteners, rivets, blind fasteners, pin fasteners, special-purpose fasteners, and fasteners used with composite materials. It describes the origins and causes of fastener failures and with illustrative...
Abstract
This article discusses different types of mechanical fasteners, including threaded fasteners, rivets, blind fasteners, pin fasteners, special-purpose fasteners, and fasteners used with composite materials. It describes the origins and causes of fastener failures and with illustrative examples. Fatigue fracture in threaded fasteners and fretting in bolted machine parts are also discussed. The article provides a description of the different types of corrosion, such as atmospheric corrosion and liquid-immersion corrosion, in threaded fasteners. It also provides information on stress-corrosion cracking, hydrogen embrittlement, and liquid-metal embrittlement of bolts and nuts. The article explains the most commonly used protective metal coatings for ferrous metal fasteners. Zinc, cadmium, and aluminum are commonly used for such coatings. The article also illustrates the performance of the fasteners at elevated temperatures and concludes with a discussion on fastener failures in composites.
Image
Published: 01 January 1987
) is believed to have occurred after the transverse fracture of the top surface of the housing caused relocation of the load-bearing points on the pin. Low-cycle fatigue would have a likely cause of fracture, but no fatigue beach marks could be found. 7.5×
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Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006805
EISBN: 978-1-62708-329-4
.... Further, the article discusses the types of rivet, blind fastener, and pin fastener failures. Finally, it provides information on the mechanism of fastener failures in composites. blind fasteners corrosion fasteners fretting pin fasteners rivets threaded fasteners THE PRIMARY FUNCTION...
Abstract
This article first provides an overview of the types of mechanical fasteners. This is followed by sections providing information on fastener quality and counterfeit fasteners, as well as fastener loads. Then, the article discusses common causes of fastener failures, namely environmental effects, manufacturing discrepancies, improper use, or incorrect installation. Next, it describes fastener failure origins and fretting. Types of corrosion in threaded fasteners and their preventive measures are then covered. The performance of fasteners at elevated temperatures is addressed. Further, the article discusses the types of rivet, blind fastener, and pin fastener failures. Finally, it provides information on the mechanism of fastener failures in composites.
Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005865
EISBN: 978-1-62708-167-2
... crankpin and main journal is heated by bringing a U-shaped inductor close to the pin or main bearing surface while the crank is rotated about its main axis in centers. Fig. 8 (a) Non-encircling U-shaped inductors. (b) Close-up view of carbide guides that ride on the journal. Source: Ref 2 U...
Abstract
Induction heat treatment is a common method for hardening and tempering of crankshafts, which are necessary components in almost every internal combustion engine for cars, trucks, and machinery, as well as pumps, compressors, and other devices. Similar to crankshafts, camshafts also belong to the same group of the critical engine/powertrain components. This article focuses on induction technologies used for surface hardening and tempering of automotive crankshafts, and provides general information on U-shaped inductors with crankshaft rotation and clamshell or split inductors without crankshaft rotation and their pros and cons. It also describes the effect of post-heat-treatment processes in crankshafts. The article concludes with a discussion on induction hardening of camshafts that focuses on those used in automobiles and truck engines.
Book: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002368
EISBN: 978-1-62708-193-1
...-dimpling, spin-dimpling, drilling, and machine-countersinking. Hole Sizing and Interference Fits The stress concentration factor of a circular hole loaded in bearing with a round pin is significantly higher than an open hole in a remotely loaded tensile strip (see section “Pin Joints...
Abstract
This article discusses the effect of thread design, preload, tightening, and mean stress on the fatigue strength of bolt steel. It describes the factors influencing fatigue failures in cold-driven and hot-driven riveted joints. The factors affecting the fatigue resistance of bolted friction joints are also discussed. The article reviews stress concentrations in pin joints and discusses stress-intensity factors for mechanically fastened joints.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003427
EISBN: 978-1-62708-195-5
.... The Lockbolt requires a hat-shaped collar that incorporates a flange to spread the high bearing loads during installation. The Lockbolt pin designed for use in composite structure has six annular grooves as opposed to five for metal structure. Eddie-Bolt Fasteners Although Eddie-Bolt fasteners...
Abstract
This article focuses on the factors to be considered for selecting fasteners for joining carbon fiber composites. These considerations include corrosion compatibility, fastener materials, strength, stiffness, head configurations, importance of clamp-up, hole fit, and lightning protection.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003437
EISBN: 978-1-62708-195-5
... toughness to yield strength Fatigue ASTM E 466 ( Ref 13 ) Hourglass, reduced section Polish test section with scratches in test direction Shear ASTM B 769 ( Ref 14 ) Rectangular sheet samples Similar to aluminum Pin bearing ASTM E 238 ( Ref 15 ) Sheet with high-quality drilled holes Hole...
Abstract
This article describes the characterization techniques, mechanical tests, and nondestructive evaluation methods that are commonly used for metal-matrix composites. It also tabulates typical methods of particle size and size distribution measurement, as well as mechanical test specifications for aluminum-matrix composites.
Book Chapter
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006392
EISBN: 978-1-62708-192-4
... screws for wet sand Dry, as against plows or earthmoving devices operating in dry soil Impact of loose abrasive (erosion): Wet, as against impellers in slurry pumps Dry, as in sandblasting Metal against metal Sliding: Lubricated, such as engine crosshead or shaft in a bearing...
Abstract
This article discusses the classification of wear based on the presence or absence of effective lubricants, namely, lubricated and nonlubricated wear. Variations in ambient temperature, atmosphere, load, and sliding speed, as well as variations in material bulk composition, microstructure, surface treatment, and surface finish of steel are also considered. The article discusses the types, wear testing, wear evaluation, and hardness evaluation of abrasive wear. It describes the selection criteria of steels for wear resistance. The article also describes the importance of hardness and microstructure as factors in resistance to wear. It provides a discussion on the resistance of various materials to wear in specific applications. The wear resistance of austenitic manganese steels is also discussed. The article discusses the applications of phosphate coatings, wear-resistant coatings, and ion implantation. It concludes with information on interaction of wear and corrosion.
Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002486
EISBN: 978-1-62708-194-8
... the design restrictions of each powder processing method. The article provides comparison of powder processing methods based on their similarities, differences, advantages, and disadvantages. It concludes with a discussion on design issues for the components of powder processing technologies. bearings...
Abstract
This article begins with a discussion on general powder metallurgy design considerations that assist in the selection of the appropriate processing method. It reviews powder processing techniques, conventional press-and-sinter methods, and full-density processes to understand the design restrictions of each powder processing method. The article provides comparison of powder processing methods based on their similarities, differences, advantages, and disadvantages. It concludes with a discussion on design issues for the components of powder processing technologies.
Book Chapter
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006436
EISBN: 978-1-62708-192-4
..., and nitrogen- oxygen implantations to produce surfaces enriched in TiC, TiN and Ti 2 N, and Ti-O-N, respectively. From pin-on-disk friction wear tests, much greater (that is, two orders of magnitude) wear resistance has been shown ( Fig. 3 ) for nitrogen-implanted Ti-6Al-4V compared with untreated material...
Abstract
This article describes the surface modification treatments used to modify the tribological properties of titanium alloys. These include physical vapor deposition and thermochemical conversion treatments. The physical vapor deposition includes ion implantation, sputtering, evaporation, and ion plating surface modification treatments. The thermochemical conversion surface treatments include nitriding, carburizing, boriding, and solid lubrication.
Book Chapter
Book: Fractography
Series: ASM Handbook Archive
Volume: 12
Publisher: ASM International
Published: 01 January 1987
DOI: 10.31399/asm.hb.v12.a0000620
EISBN: 978-1-62708-181-8
.... 956 . Note gas cavities (at arrows), which are common interior features of satisfactory die castings. Bending of the retaining pin (see Fig. 958 ) is believed to have occurred after the transverse fracture of the top surface of the housing caused relocation of the load-bearing points on the pin. Low...
Abstract
This article is an atlas of fractographs that helps in understanding the causes and mechanisms of fracture of cast aluminum alloys and in identifying and interpreting the morphology of fracture surfaces. The fractographs illustrate the brittle fracture, microvoid coalescence, fatigue striations, and microstructure of these alloys. The components considered include fractured sand-cast carrier trays, broken extension-housing yokes, helicopter tail-rotor drive assemblies, fractured bell-crank fittings, chain-hoist hooks, and automotive connecting rods.
Book: Fractography
Series: ASM Handbook
Volume: 12
Publisher: ASM International
Published: 01 June 2024
DOI: 10.31399/asm.hb.v12.a0007029
EISBN: 978-1-62708-387-4
... Abstract This article describes some of the underlying factors of tool steel and bearing steel fractures and appearances. It also briefly introduces the general types of cold work and hot work tool steels and their typical performance requirements. This includes the importance...
Abstract
This article describes some of the underlying factors of tool steel and bearing steel fractures and appearances. It also briefly introduces the general types of cold work and hot work tool steels and their typical performance requirements. This includes the importance of microstructural conditions achieved with powder metallurgy (PM) tool steels and the need for steel “cleanliness,” especially in preventing contact fatigue in bearings or bending fatigue in gears.
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