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particle interlayer-toughened composite failures
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Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0009081
EISBN: 978-1-62708-177-1
... microscopy particle interlayer-toughened composite failures rubber-toughened thermoset-matrix composite failures thermoplastic-matrix composite failures toughened thermoset-matrix composite failures tough-matrix composite failures untoughened thermoset-matrix composite failures X-radiography methods...
Abstract
This article describes methods for analyzing impact-damaged composites in the aircraft industry. These include C-scan and x-radiography methods and optical microscopy. The article reviews brittle-matrix composite and tough-matrix composite failures. It explains the different types of composite failure mechanisms such as thermoplastic-matrix composite failure mechanisms, untoughened thermoset-matrix composite failure mechanisms, toughened thermoset-matrix composite failure mechanisms, dispersed-phase and rubber-toughened thermoset-matrix composite failure mechanisms, and particle interlayer-toughened composite failure mechanisms.
Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0009080
EISBN: 978-1-62708-177-1
... impregnation material quality microstructure morphology particle interlayer toughening prepregs reflected-light optical microscopy single-pass impregnation thermoplastic materials thermoset-matrix composites THE PERFORMANCE of fiber-reinforced composite systems has evolved in response to new...
Abstract
This article describes the dispersed-phase toughening of thermoset matrices by the development of multiphase-structure thermosetting matrices using rubber and/or thermoplastic materials. It discusses two main methods for manufacturing prepregs, namely, single-pass impregnation and double-pass impregnation. The article illustrates reflected-light optical microscopy techniques to evaluate the morphology of thermoplastic materials for determining the material quality and correlating key microstructural features with material performance.
Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0009071
EISBN: 978-1-62708-177-1
... that the particles remain in the composite interlayer and do not penetrate the fiber tows ( Ref 20 ). The most common method of interlayer toughening is through adding preformed particle-modified resin on the surface of the prepreg, which, when consolidated and cured, results in an interlayer-toughened composite...
Abstract
This article illustrates the polymer matrices used for composite materials. It describes the use of prepeg materials in manufacturing high-performance composites. The article discusses the various infusion processes for the development of fiber-reinforced composites, namely, resin transfer molding, vacuum-assisted resin transfer molding, and resin film infusion. It explains the composite- and matrix-toughening methods for fiber-reinforced composites, such as dispersed-phase toughening and interlayer toughening. The article concludes with information on optical microscopy, which provides an insight into the micro- and macrostructure of fiber-reinforced composites.
Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0009079
EISBN: 978-1-62708-177-1
... the cracked area, it can be seen that many of the carbon fibers were separated from the matrix as a result of the crack propagation. In this material, the microcracks were found to not propagate into the particle-toughened interlayer region of the composite. Fig. 15 Microcracks in the intraply region...
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003056
EISBN: 978-1-62708-200-6
...., some composites). Furthermore, in some designs the joint is satisfactorily strengthened by developing a compressive stress on the ceramic or by roughening the interface in lieu of a chemical bond, or by developing a favorable interfacial microstructure by control of solid-state chemical reactions...
Abstract
Many applications of ceramics and glasses require them to be joined to each other or to other materials such as metals. This article focuses on ceramic joining technologies, including glass-metal sealing, glass-ceramic/metal joining, ceramic-metal joining, ceramic-ceramic joining, and the more advanced joining of nonoxide ceramics. It also discusses metallizing, brazing, diffusion bonding, and chemical bonding.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001457
EISBN: 978-1-62708-173-3
..., and Sialons. The ceramic-matrix composites can be subcategorized as those containing a random dispersion of particles or whiskers that am intended to improve fracture toughness and those containing semicontinuous fibers that are intended to carry the load during matrix-microcracking in a service-overload...
Abstract
This article is intended to assist the development of procedures for the brazing of ceramic-to-ceramic or ceramic-to-metal joints for service under elevated temperatures, mechanical or thermal stresses, or corrosive atmospheres. It describes the factors considered in preparing a procedure for the brazing of graphitic materials.
Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0009076
EISBN: 978-1-62708-177-1
..., and short fibers embedded in a matrix or adhesive. A common feature of interest is a toughening phase or particle either dispersed throughout the matrix or in the interlayer region. Large, complex structures with an array of different materials. Frequently, there are zones with intermingled phases...
Abstract
This article describes the various aspects relating to the selection and preparation of ultrathin-section specimens of fiber-reinforced polymeric composites for examination by transmitted light microscopy. It provides information on the contrast-enhancement methods used by transmitted-light microscopy and optimization of microscope conditions. Examples of composite ultrathin sections analyzed using transmitted-light microscopy contrast methods are also presented.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003448
EISBN: 978-1-62708-195-5
... + 50 vol% silicon carbide particulate (SiC p ) composites is shown in Fig. 3 ( Ref 19 ). Particle size has a strong effect on the failure mode, strength, and ductility of the composite; both strength and ductility decrease with increasing particle size. The fracture process is dominated by metal...
Abstract
Metal-matrix composites (MMCs) are used in structural applications, and in applications requiring wear resistance, thermal management, and weight savings. This article summarizes the mechanical and thermal properties of discontinuously reinforced aluminum MMCs, laminated metallic composites, and continuously aligned fiber reinforced MMCs.
Book Chapter
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003422
EISBN: 978-1-62708-195-5
... temperatures Table 5 Mechanical properties of two-directional carbon-carbon composites at various final heat treatment temperatures Fiber orientation HTT Density, g/cm 3 Flexural strength Modulus ILSS Strain to failure, % °C °F MPa ksi GPa 10 6 psi MPa ksi ±15° tow 1200 2190...
Abstract
This article describes the manufacture, post-processing, fabrication, and properties of carbon-carbon composites (CCCs). Manufacturing techniques with respect to the processibility of different geometries of two-directional and multiaxial carbon fibers are listed in a table. The article discusses matrix precursor impregnants, liquid impregnation, and chemical vapor infiltration (CVI) for densification of CCCs. It presents various coating approaches for protecting CCCs, including pack cementation, chemical vapor deposition, and slurry coating. Practical limitations of coatings are also discussed. The article concludes with information on the mechanical properties of CCCs.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003067
EISBN: 978-1-62708-200-6
..., and biological implants. In terms of composition type, the clear majority of glass products, particularly those that may be regarded as commodities, are represented by soda-lime-silica glasses. Typical products include most of the flat glass and containers, much of the fiberglass, and many of the lighting...
Abstract
This article reviews the applications of traditional glasses in architecture, transportation, construction, houseware, containers, and fibers. It also describes uses of specialty glasses for aerospace and military applications, biomedical and dental applications, chemical-resistant applications, lighting, information display, electronic processing and electronic devices, optical and ophthalmic products, and communications equipment.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003064
EISBN: 978-1-62708-200-6
... psi). In general, at least 1.5% strain at failure is required for secondary composite structure and 2% or better for primary structure. The newer PAN precursor grades of carbon fiber achieve 2% strain at failure and can provide slightly higher stiffness as well. The newer grades also provide much...
Abstract
Carbon-carbon composites (CCCs) are introduced in fields that require their high specific strength and stiffness, in combination with their thermoshock resistance, chemical resistance, and fracture toughness, especially at high temperatures. The use of CCCs has expanded as the price of carbon fibers has dropped and their mechanical properties have increased. This article begins with an overview of the carbon conversion processes, fiber properties and microstructures, and interfacial bonding and environmental interaction of carbon fibers, followed by a detailed discussion on the various techniques available for processing CCCs for specific applications, including preform fabrication (fiber weaving), densification, application of protective coatings, and joining. The article closes with a description of the mechanical and physical properties and applications of CCCs. The main applications of CCCs, in terms of money and mass, are in the military, space, and aircraft industries.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003043
EISBN: 978-1-62708-200-6
...-link fuse. Fig. 3 Cohesive fracture surface in a properly processed composite-to-composite adhesive bond. Visible fibers are the random mat carrier in the adhesive film. 68× Adhesion Failures <xref rid="n0013341" ref-type="fn">[1]</xref> Figure 4 shows a typical adhesion failure...
Abstract
The structural efficiency of a composite structure is established by its joints and assembly. Adhesive bonding, mechanical fastening, and fusion bonding are three types of joining methods for polymer-matrix composites. This article provides information on surface treatment and the applications of adhesive bonding. It discusses the types of adhesives, namely, epoxy adhesives, epoxy-phenolic adhesives, condensation-reaction PI adhesives, addition-reaction PI adhesives, bismaleimide adhesives, and structural adhesives. The article provides information on fastener selection considerations, including corrosion compatibility, fastener materials and strength, head configurations, importance of clamp-up, interference fit fasteners, lightning strike protection, blind fastening, and sensitivity to hole quality. Types of fusion bonding are presented, namely, thermal welding, friction welding, electromagnetic welding, and polymer-coated material welding.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001320
EISBN: 978-1-62708-170-2
... of aluminum-silicon alloys, composites, and other nonmetallic workpieces. Tool Failure Mechanisms Machining of metals is a complex process. The cutting tool environment features high localized temperatures (∼1000 °C, or 1830 °F) and high stresses (∼700 MPa, or 100 ksi). The tool may experience repeated...
Abstract
The classes of tool materials for machining operations are high-speed tool steels, carbides, cermets, ceramics, polycrystalline cubic boron nitrides, and polycrystalline diamonds. This article discusses the expanding role of surface engineering in increasing the manufacturing productivity of carbide, cermet, and ceramic cutting tool materials used in machining operations. The useful life of cutting tools may be limited by a variety of wear processes, such as crater wear, flank wear or abrasive wear, builtup edge, depth-of-cut notching, and thermal cracks. The article provides information on the applicable methods for surface engineering of cutting tools, namely, chemical vapor deposited (CVD) coatings, physical vapor deposited coatings, plasma-assisted CVD coatings, diamond coatings, and ion implantation.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003047
EISBN: 978-1-62708-200-6
... fillers, adhesion promoters, tackifiers, and tougheners. It gives a short note on functions of primers and primerless bonding. Applications of adhesives in automotive, aerospace, electronics, electrical, medical, sports, and construction sectors are also described. Finally, the article describes the steps...
Abstract
This article begins with an overview of the fundamentals of adhesive technology, including functions, limitations, adhesive joint types, and the key factors in the selection of adhesives, including application, type of joint, process limitation, mechanical requirement, and service conditions. It then focuses on the characteristics, types, and properties of the five groups of adhesives, such as structural, hot melt, pressure sensitive, water based, ultraviolet, and electron beam cured adhesives. The article also discusses the functions and applications of adhesive modifiers, including fillers, adhesion promoters, tackifiers, and tougheners. It gives a short note on functions of primers and primerless bonding. Applications of adhesives in automotive, aerospace, electronics, electrical, medical, sports, and construction sectors are also described. Finally, the article describes the steps in adhesive bonding, including storage and handling of adhesives, bonding preparation, adhesive application, tooling, and curing.
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.9781627082006
EISBN: 978-1-62708-200-6
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003068
EISBN: 978-1-62708-200-6
... called be- composition, wt%: SiO 2 72.7; A1203, 1.5; CaO, 8.3; cause the oxides or "earths" of calcium, strontium, and adhesive failure. Rupture of an adhesive bond such MgO, 3.5; Na20 + K20, 14.0. that the separation appears to be at the adhesive-adher- end interface. Sometimes termed failure...
Series: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006559
EISBN: 978-1-62708-290-7
... between ceramic particles in the traditional sintering process and obtain a clean and high-strength bonding interface by sharing atoms ( Ref 5 ). As a result, the long-range-ordered crystal structure can be maintained to a higher temperature, and the MGC can have high-temperature strength...
Abstract
Directed-energy deposition (DED) is a kind of additive manufacturing (AM) technology based on synchronous powder feeding or wire feeding. This article provides a comprehensive coverage of DED for ceramic AM, beginning with an overview of DED equipment setup, followed by a discussion on DED materials and the DED deposition process. The bulk of the article is devoted to the discussion on the microstructure and properties of oxide ceramics, namely alumina and zirconia ceramics.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003033
EISBN: 978-1-62708-200-6
... to attain improved tensile strength and processing speeds. However, the compressive and transverse properties of composites made with smaller-diameter fibers do not increase proportionally with tensile properties and can contribute to failure in compression caused by buckling at lower loads. Axial...
Abstract
This article addresses the types, properties, forms, and applications of fibers that are available for use in fiber-reinforced polymeric matrix composites, including glass, graphite, carbon, aramid, boron, silicon carbide, ceramic, continuous oxide and discontinuous oxide fibers. It describes the functions, types, and chemical composition of fiber sizing agents. The article discusses the styles, properties, applications, and weaving methods of unidirectional, two-directional and multidirectionally reinforced fabrics. The article also reviews the use of prepreg resins in aerospace and lower performance applications.
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003059
EISBN: 978-1-62708-200-6
... 2 MgSi 2 O 7 . Metasilicates are constructed from closed rings with the composition ( Si O 3 2 n − ) n that are formed when neighboring tetrahedra share two oxygen. The structures correspond to an oxygen-silicon ratio of 3:1. Compounds of this type include wollastonite, CaSiO 3...
Abstract
This article provides crystallographic and engineering data for single oxide ceramics, zirconia, silicates, mullite, spinels, perovskites, borides, carbides, silicon carbide, boron carbide, tungsten carbide, silicon-nitride ceramics, diamond, and graphite. It includes data on crystal structure, density, mechanical properties, physical properties, electrical properties, thermal properties, and magnetic properties.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003054
EISBN: 978-1-62708-200-6
... resistance, and other properties. This article discusses the fundamentals of sintering and its effects on pore structures and particle density. It addresses some of the more common sintering methods, including solid-state, liquid-phase, and gas pressure sintering, and presents alternative processes...
Abstract
Sintering provides the interparticle bonding that generates the attractive forces needed to hold together the otherwise loose ceramic powder mass. It also improves hardness, strength, transparency, toughness, electrical conductivity, thermal expansion, magnetic saturation, corrosion resistance, and other properties. This article discusses the fundamentals of sintering and its effects on pore structures and particle density. It addresses some of the more common sintering methods, including solid-state, liquid-phase, and gas pressure sintering, and presents alternative processes such as reaction sintering and self-propagating, high-temperature synthesis. It also describes several pressure densification methods, including hot isostatic pressing, gas pressure sintering, molten particle deposition, and sol-gel processing. The article concludes with a section on grain growth that discusses the underlying mechanisms and kinetics and the relationship between grain growth and densification.
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