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Series: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006051
EISBN: 978-1-62708-172-6
... resins paint coating pigments polymers volatile organic compounds THIS ARTICLE PROVIDES a brief introductory overview of paints/coatings and their composition. There is much more detail in other articles of this Volume regarding coating resins, surface preparation, coating quality...
Abstract
A coating can be defined as a substance spread over a surface to provide protection or to serve decorative purposes. This article discusses two industrial coating components, namely, nonvolatile components such as the resin or binder, pigments, and any additives that may be incorporated into the formulation; and volatile components such as solvents, or water in emulsions and their composition. It provides general information on volatile organic compounds. The article describes the film-forming mechanisms of various coating types, namely, lacquers, chemically converting coatings, latex coatings, alkyds and other resins, which cure by oxidation, moisture-curing polyurethanes and inorganic zinc primers, and powder coatings. The article concludes with a discussion on the functions of the primer, intermediate coat, and topcoat in coating systems.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003694
EISBN: 978-1-62708-182-5
... blasting abrasive blast cleaning coating contaminant removal inspection PAINT SYSTEMS and, more generally, coating systems encompass not only the materials as discussed in the previous articles but all the processes that impact the success of the corrosion protection scheme. This includes proper...
Abstract
This article provides information on the factors influencing the selection of the proper corrosion-resistant coating system. It focuses on the proper execution of surface preparation and the available surface preparation methods. The preparation process includes the removal of visible contaminants, removal of invisible contaminants, and roughening of the surface. Solvent or chemical washing, steam cleaning, hand tool cleaning, power tool cleaning, water blasting, and abrasive blast cleaning, are some preparation methods discussed. The article describes the most common application techniques of coating as well as the equipment used. An overview of some of the most common coating inspection points and inspection equipment is also provided.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001277
EISBN: 978-1-62708-170-2
... Abstract Painting is a generic term for the application of a thin organic coating to the surface of a material for decorative, protective, or functional purposes. This article provides a detailed account of the types and selection factors of paints and the various application methods, including...
Abstract
Painting is a generic term for the application of a thin organic coating to the surface of a material for decorative, protective, or functional purposes. This article provides a detailed account of the types and selection factors of paints and the various application methods, including conventional air atomized, airless, and electrostatic spray; roller coating; dip coating; flow coating; curtain coating; tumble coating; electrocoating; and powder coating. Surface preparation methods and prepaint treatments for coating systems are also discussed. The article includes information on quality control procedures, causes of paint film defects, cost calculation, and safety and environmental precautions. The composition and characteristics of organic coatings, coating system selection factors, the types of paints for structural steel, and the applications of paint on structural steel are also reviewed.
Book Chapter
Painting and Organic Coating of Aluminum
Available to PurchaseSeries: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006492
EISBN: 978-1-62708-207-5
... coatings and paints. It addresses some of the more common corrosion mechanisms, including corrosion driven by pH extremes, pitting corrosion, crevice corrosion, galvanic corrosion, and filiform corrosion. The article also describes in-plant as well as field application procedures for cleaning and coating...
Abstract
Although aluminum alloys are inherently corrosion resistant, there are many operating environments where they require additional protection. This article describes the conditions under which aluminum is prone to corrode and explains how to prevent it through the addition of conversion coatings and paints. It addresses some of the more common corrosion mechanisms, including corrosion driven by pH extremes, pitting corrosion, crevice corrosion, galvanic corrosion, and filiform corrosion. The article also describes in-plant as well as field application procedures for cleaning and coating, and discusses the advantages and limitations of the various materials and chemicals used.
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Published: 30 September 2015
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Surface breaks in a wet paint film, where the paint has receded to expose t...
Available to PurchasePublished: 30 September 2015
Fig. 12 Surface breaks in a wet paint film, where the paint has receded to expose the underlying substrate. The paint is unable to wet–out the substrate. Can be very large
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Book Chapter
Estimating the Cost of Industrial Painting Projects
Available to PurchaseSeries: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006061
EISBN: 978-1-62708-172-6
... Abstract This article provides an insight into the cost estimation of painting projects for both contractors and others. The cost estimating methods include benchmarking, unit price estimating, developed pricing, market pricing, and critical path scheduling. The first step in developing...
Abstract
This article provides an insight into the cost estimation of painting projects for both contractors and others. The cost estimating methods include benchmarking, unit price estimating, developed pricing, market pricing, and critical path scheduling. The first step in developing an accurate estimate for an industrial painting contract is determining the scope of work. The article describes the method of calculating quantities of materials and labor, surface area takeoff, and equipment costs. It concludes by listing the forgotten costs and presenting information on coating condition assessment and determining selling cost.
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Convection ovens for curing of paint coatings. (a) Direct fired. (b) Indire...
Available to PurchasePublished: 01 January 1994
Fig. 10 Convection ovens for curing of paint coatings. (a) Direct fired. (b) Indirect fired
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Indirect-fired continuous convection oven for curing of paint coatings. (a)...
Available to PurchasePublished: 01 January 1994
Fig. 11 Indirect-fired continuous convection oven for curing of paint coatings. (a) Exhaust system. (b) Burner and recirculating fan
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Published: 01 January 1994
Fig. 14 Gravelometer. Used to measure impact resistance of paint films
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Gear parts for a wind turbine coated with stop-off paint (Condursal 0118) p...
Available to PurchasePublished: 01 August 2013
Fig. 2 Gear parts for a wind turbine coated with stop-off paint (Condursal 0118) prior to case hardening
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Published: 01 August 2013
Fig. 3 Tool parts coated with stop-off paint (Condursal N633) prior to nitriding
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A zinc-particle polymer coating (Zincrometal) with a top paint layer on a l...
Available to Purchase
in Metallography and Microstructures of Low-Carbon and Coated Steels
> Metallography and Microstructures
Published: 01 December 2004
Fig. 21 A zinc-particle polymer coating (Zincrometal) with a top paint layer on a low-carbon steel sheet showing (a) the extent of the top paint layer, using transmitted light through a castable epoxy mount, and (b) the difficulty of seeing the paint layer in a normal brightfield illumination
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Microstructure of a paint layer on a 0.06% C steel sheet, backlighted throu...
Available to Purchase
in Metallography and Microstructures of Low-Carbon and Coated Steels
> Metallography and Microstructures
Published: 01 December 2004
Fig. 57 Microstructure of a paint layer on a 0.06% C steel sheet, backlighted through the mount to differentiate the paint from the mount. Etched in 2% nital. 200×
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Paint removal and charging system at Finspong Aluminum. UBC, used beverage ...
Available to Purchase
in Operation of Induction Furnaces for Steel and Non-iron Materials
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 13 Paint removal and charging system at Finspong Aluminum. UBC, used beverage cans. Source: Ref 20
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Polyurethane three-coat system. Approximately 11 gal of paint are required ...
Available to PurchasePublished: 30 September 2015
Fig. 3 Polyurethane three-coat system. Approximately 11 gal of paint are required to protect 1000 ft 2 .
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Polysiloxane hybrid two-coat system. Only approximately 6.5 gal of paint ar...
Available to PurchasePublished: 30 September 2015
Fig. 4 Polysiloxane hybrid two-coat system. Only approximately 6.5 gal of paint are required to protect 1000 ft 2 .
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Published: 30 September 2015
Fig. 1 Facsimile of a note on zinc-dust paint by Mallet. Source: Ref 1
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Although not commonly used on industrial lead-paint-removal projects, PM-10...
Available to Purchase
in Worker Health and Environmental Hazards Associated with Coating Application and Removal
> Protective Organic Coatings
Published: 30 September 2015
Fig. 12 Although not commonly used on industrial lead-paint-removal projects, PM-10 high-volume ambient air monitors are often used to assess concentrations of dust particles less than 10 μm in diameter on building-demolition projects.
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Paint delamination due to degraded wood surface layer. Courtesy of KTA-Tato...
Available to PurchasePublished: 30 September 2015
Fig. 16 Paint delamination due to degraded wood surface layer. Courtesy of KTA-Tator, Inc.
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