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Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001258
EISBN: 978-1-62708-170-2
..., nickel-manganese alloys, and nickel chromium binary and ternary alloys. It also includes information on the environmental, health, and safety considerations for these nickel-base alloys. health and safety considerations nickel alloy plating nickel-chromium plating nickel-cobalt plating nickel...
Abstract
Nickel alloys electroplated for engineering applications include nickel-iron, nickel-cobalt, nickel-manganese, and zinc-nickel. This article provides the process description and discusses the processing variables, properties, advantages, and disadvantages of nickel-iron, nickel-cobalt, nickel-manganese alloys, and nickel chromium binary and ternary alloys. It also includes information on the environmental, health, and safety considerations for these nickel-base alloys.
Image
Published: 15 December 2019
Fig. 1 Depth of electroless nickel plating on AISI 4150 alloy steel as a function of time at 95 °C (205 °F)
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Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001257
EISBN: 978-1-62708-170-2
... Abstract This article provides information on the compositions of alkaline and acid baths and process parameters for zinc-iron, zinc-cobalt, zinc-nickel, and tin-zinc plating. acid baths alkaline baths corrosion protection process parameters tin-zinc plating zinc alloy plating zinc...
Abstract
This article provides information on the compositions of alkaline and acid baths and process parameters for zinc-iron, zinc-cobalt, zinc-nickel, and tin-zinc plating.
Image
Published: 01 January 1994
Fig. 11 Preparing magnesium alloys for nickel plating Solution No. Type of solution Composition Amount Operating temperature, °C (°F) Cycle time, min Tank material 1 Alkaline cleaner (a) (b) (b) 82–100 (180–212) 3–10 Low-carbon steel 2 Cold rinse Water
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Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001259
EISBN: 978-1-62708-170-2
... Abstract Chromium alloys yield alloy coatings with properties that range from completely satisfactory to marginally acceptable, depending on the end use. This article provides a detailed description of plating solutions and deposition conditions and rates of chromium-iron, chromium-nickel...
Abstract
Chromium alloys yield alloy coatings with properties that range from completely satisfactory to marginally acceptable, depending on the end use. This article provides a detailed description of plating solutions and deposition conditions and rates of chromium-iron, chromium-nickel, and chromium-iron-nickel alloys.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001245
EISBN: 978-1-62708-170-2
... deposits, and “s” for polished dull or semibright electrodeposited nickel. The type of chromium is given by the following symbols: “r” for regular or conventional chromium, “mp” for microporous chromium, and “mc” for microcracked chromium. Decorative Nickel-Iron Alloy Plating Decorative nickel-iron...
Abstract
This article discusses the process considerations and deposit properties of nickel plating. It describes the Watts solution and the anode materials used. The article focuses on the nickel plating processes used for decorative, engineering, and electroforming purposes. It provides information on the quality control of nickel plating. It concludes with a review of the environmental, health, and safety considerations associated with nickel plating.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001322
EISBN: 978-1-62708-170-2
... ) Better ( Ref 17 , 18 , 28 ) Not applicable; stainless steel and nickel alloys have been used as fasteners ( Ref 17 , 18 ) Better, no coating process Initial cost significantly higher; life cycle cost may be comparable Zinc plating ( Ref 7 , 11 , 21 ) ASTM B 633 (a) Comparable/worse ( Ref 3...
Abstract
Environmental and worker health regulations have increased the costs associated with cadmium coating application and cadmium-beating waste disposal, thus creating economic incentives for industrial users to seek cadmium plating replacements. This article presents a cadmium replacement identification matrix that includes information on the specifications, corrosion control performance, environment-assisted cracking, coating lubricity, environmental and worker health regulations, and cost and performance factors for various replacement processes.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006395
EISBN: 978-1-62708-192-4
.... The Plating System For most applications, electrodepositing a single metal layer onto the base material is insufficient to meet product-performance requirements. For example, a nickel coating on a zinc alloy can improve resistance to wear and corrosion; however, adhesion between nickel and zinc is very...
Abstract
This article discusses the fundamentals of electroplating processes, including pre-electroplating and surface-preparation processes. It illustrates the four layers of a plating system, namely, top or finish coat, undercoat, strike or flash, and base material layers. The article describes various plating methods, such as pulse electroplating, electroless plating, brush plating, and jet plating. It reviews the types of electrodeposited coatings, including hard coatings and soft coatings. The article also details the materials available for electroplating, including electroplated chromium, electroplated nickel, electroless (autocatalytic) nickel, electroless nickel composite coatings, electroplated gold, and platinum group coatings. These are specifically tailored toward plated coatings for friction, lubrication, and wear technology. The article concludes with a discussion on the common issues encountered with electroplating.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001267
EISBN: 978-1-62708-170-2
... and require little metal replacement because of the very thin deposits produced. Displacement tin-lead solder processes are the exception, producing thicker deposits requiring more frequent additions. Types of Electroless Alloy Plating Systems Most electroless alloy systems are based on nickel alloys...
Abstract
Metallic nonelectrolytic alloy coatings produced from aqueous solutions are commercially used in several industries, including electronics, aerospace, medical, oil and gas production, chemical processing, and automotive. Nonelectrolytic coating systems use two types of reactions to deposit metal onto a part: electroless and displacement. This article explains the various types of electroless and dispersion alloy coating systems. It provides information on the processing of parts, process control, deposit analysis, and equipment used for coating nonelectrolytic displacement alloys. The article concludes with a discussion on the safety and environmental concerns associated with nonelectrolytic deposition processes.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003215
EISBN: 978-1-62708-199-3
... conditions of electrodeposition processes for chromium plating, nickel plating, iron plating, cadmium plating, zinc plating, indium plating, lead plating, tin plating, silver plating, gold plating, brass plating, bronze plating, tin-lead plating, zinc-iron plating, and zinc-nickel plating. The article also...
Abstract
Copper can be electrodeposited from numerous electrolytes. Cyanide and pyrophosphate alkalines, along with sulfate and fluoborate acid baths, are the primary electrolytes used in copper plating. This article provides information on the chemical composition, plating baths, and operating conditions of electrodeposition processes for chromium plating, nickel plating, iron plating, cadmium plating, zinc plating, indium plating, lead plating, tin plating, silver plating, gold plating, brass plating, bronze plating, tin-lead plating, zinc-iron plating, and zinc-nickel plating. The article also discusses selective plating, electroforming, and other processes and where they are typically used.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001260
EISBN: 978-1-62708-170-2
... for plating Ni/Cu multiple-layer alloys, where copper is more noble than nickel by nearly 600 mV. For the case of Ni/Cu alloy plating, one often starts with a nickel-sulfate-based electrolyte (Watts nickel bath) or a nickel sulfamate bath. Small amounts of copper sulfate (50 to 1000 ppm Cu +2 ) are then added...
Abstract
Multiple-layer alloy electrodeposition involves the formation of an inhomogeneous alloy consisting of lamellae of different composition. This article reviews the process description, engineering parameters, characterization, and applications of multiple-layer alloys. Pulsed-current plating and pulsed-potential plating are also discussed.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001264
EISBN: 978-1-62708-170-2
... alloys. It presents a detailed account of the equipment and various processes—including bulk and barrel plating—involved in electroless nickel plating, and discusses hydrogen relief methods. The article includes a comprehensive table on nickel plating applications, and concludes with information...
Abstract
Electroless nickel plating is used to deposit nickel without the use of an electric current. This article provides an overview of the solution composition and characteristics of the electroless nickel bath. It focuses on the metallurgical, mechanical and physical properties of electroless nickel-phosphorus coatings and electroless nickel-boron coatings. The effect of electroless nickel coatings on the fatigue strength of steel is also described. The article includes information on the recommended pretreatment procedures for different ferrous alloys, aluminum alloys, and copper alloys. It presents a detailed account of the equipment and various processes—including bulk and barrel plating—involved in electroless nickel plating, and discusses hydrogen relief methods. The article includes a comprehensive table on nickel plating applications, and concludes with information on electroless nickel coatings on composites and plastics.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001448
EISBN: 978-1-62708-173-3
... (that is, gold, silver, platinum, and their alloys) are weldable ultrasonically. Materials plated with such metals are also ultrasonically weldable. Nickel-Base Alloys Many nickel-base alloys and nickel-plated materials are ultrasonically weldable. Figure 6 is a photomicrograph of nickel ultrasonically...
Abstract
Ultrasonic welding (USW) is effectively used to join both similar and dissimilar metals with lap-joint welds. This article describes procedure considerations for the ultrasonic welding of specific material types. It reviews difficult-to-weld alloys, such as carbon and low-alloy steels, high-strength steels, and stainless steel, and provides information on the applications of weldable alloys such as aluminum alloys and copper alloys. The article concludes with a discussion on welding of dissimilar metal (nonferrous-to-nonferrous) combinations and its applications.
Book: Corrosion: Materials
Series: ASM Handbook
Volume: 13B
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v13b.a0003804
EISBN: 978-1-62708-183-2
... confidence can provide a competitive advantage and increased market share. Growth areas for ferrous materials include the use of stainless steels for food manufacturing and storage equipment, weathering steel (nickel alloy) plate for bridge girders, and Galvalume [1] (aluminum-zinc alloy) sheet for low...
Abstract
Ferrous metals are metals that contain primarily iron and may have small amounts of other elements added to give the desired properties. This article discuses the characteristics of steel products used in most industries, including construction, automotive, energy, shipping, and agriculture. These products include bars, rods, wires, hot and cold rolled sheets, strip plates, tin mill products, steel tubes, castings, and forgings. The article also provides information on the methods used to prevent or control the rusting of ferrous materials, namely, alloying, coating, and covering.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003687
EISBN: 978-1-62708-182-5
...) plating. This last method is widely used on parts that cannot be properly plated by electrodeposition. The limitation is that the most prevalent coating applied autocatalytically—electroless nickel—deposits an alloy of nickel and phosphorus (phosphorus content varies with the solution used...
Abstract
This article discusses the various factors that affect the corrosion performance of electroplated coatings. It describes the effects of environment and the deposition process on substrate coatings. The article provides a discussion on the electrochemical techniques capable of predicting the corrosion performance of a plated part. It reviews the designs of coating systems for optimal protection of the substrate. The article also discusses controlled weathering tests and accelerated tests used to predict and determine the relative durability of the coating.
Book Chapter
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001261
EISBN: 978-1-62708-170-2
... in a production facility or be transported to the job site. Selective plating is also versatile; it permits most electroplate types to be deposited onto any conductive substrate that can be touched with an electrode. Cast iron, copper, steel, stainless steel, high-temperature nickel-base alloys, aluminum...
Abstract
Selective plating, also known as brush plating, differs from traditional tank or bath plating in that the workpiece is not immersed in a plating solution (electrolyte). Instead, the electrolyte is brought to the part and applied by a handheld anode or stylus, which incorporates an absorbent wrapping for applying the solution to the workpiece (cathode). This article focuses on the selective plating systems that include a power pack, plating tools, anode covers, specially formulated plating solutions, and any auxiliary equipment required for the particular application. It provides a detailed account of the applications of selective plating, with examples. The article describes the advantages, limitations, key process elements, and health and safety considerations of selective plating. It also includes the most important industrial, government, and military specifications.
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006491
EISBN: 978-1-62708-207-5
... for some electrical components, such as contacts and lead/tin alloy deposits for some bearing surfaces. Electroless Plating of Nickel on Aluminum For a variety of applications, nickel is plated electroless on aluminum parts of shapes for which electroplating is not practical. The result is a Nickel...
Abstract
Aluminum components are often plated with other metals to mitigate the effects of corrosion and wear, improve application performance, and extend service life. This article discusses some of the more common aluminum plating processes, including electroplating, immersion plating, and electroless plating, and describes various plating materials and the types of applications in which they are used. It provides critical processing details such as temperatures, ratios, ranges, times, and rates. The article explains how to prepare aluminum components for electroplating, discussing surface roughening, anodizing, and immersion procedures along with expected results.
Book Chapter
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001309
EISBN: 978-1-62708-170-2
... coating coloring copper copper alloys corrosion resistance electrochemical cleaning electroless plating electroplating finishing immersion plating mass finishing organic coatings passivation pickling polishing surface treatment COPPER and copper alloys constitute one of the major...
Abstract
The selection of surface treatments for copper and copper alloys is generally based on application requirements for appearance and corrosion resistance. This article describes cleaning, finishing, and coating processes for copper and copper alloys. These processes include pickling and bright dipping, abrasive blast cleaning, chemical and electrochemical cleaning, mass finishing, polishing and buffing, electroless plating, immersion plating, electroplating, passivation, coloring, and organic coatings.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003216
EISBN: 978-1-62708-199-3
... uniformity Solderability and brazability Low labor costs Limitations Limitations Higher chemical cost than electroplating Brittleness Poor welding characteristics due to contamination of nickel plate with nickel-phosphorus deposits Need to copper strike plate alloys containing...
Abstract
This article describes the steps, bath composition and characteristics, equipment, plating rate, deposit thickness, and applications for different types of nonelectrolytic deposition processes, including electroless nickel plating, electroless copper plating and mechanical plating.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001303
EISBN: 978-1-62708-170-2
..., because of its low current efficiency and high internal stress. In such cases, most of the deposit thickness is composed of nickel, with chromium constituting only a thin outer layer. For additional information, see the articles “Nickel Plating” and “Nickel Alloy Plating” in this Volume. Electroless...
Abstract
This article provides a brief review of the classification and characteristics of cast irons. It describes the processes used to clean iron castings, including mechanical cleaning and finishing and nonmechanical cleaning. The article discusses surface treatments used to extend casting life when resistance to corrosion, wear, and erosion is required. The common methods include electroplating, electroless plating, hardfacing, weld cladding, surface hardening, porcelain enameling, and organic coatings.
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