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Image
Areal analysis. (a) Gray scale microstructural image of a metal-matrix comp...
Available to Purchase
in Quantitative Characterization and Representation of Global Microstructural Geometry
> Metallography and Microstructures
Published: 01 December 2004
Fig. 1 Areal analysis. (a) Gray scale microstructural image of a metal-matrix composite depicting SiC particles in an aluminum alloy matrix. (b) Binary image of microstructure in (a) depicting excellent segmentation of the SiC particles as the dark phase. The area fraction of SiC particles
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Image
Computational modeling spanning a hierarchy of microstructural length scale...
Available to Purchase
in Aluminum Alloy Design for Additive Manufacturing
> Additive Manufacturing Design and Applications
Published: 30 June 2023
Fig. 1 Computational modeling spanning a hierarchy of microstructural length scales (right) and advanced experimental characterization techniques (left) used for calibration and validation. SAM, scanning acoustic microscopy; SANS, small-angle neutron scattering; XRD, x-ray diffraction; APFIM
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Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005210
EISBN: 978-1-62708-187-0
... the columnar and equiaxed microstructures. The formation of cellular and dendritic structures in one- and two-phase structures is presented with emphasis on the effect of processing conditions and composition on the selection of microstructure and microstructure scales. microsegregation nonplanar...
Abstract
Nonplanar microstructures form most frequently during the solidification of alloys, and play a crucial role in governing the properties of the solidified material. This article emphasizes the basic ideas, characteristic lengths, and the processing conditions required to control the columnar and equiaxed microstructures. The formation of cellular and dendritic structures in one- and two-phase structures is presented with emphasis on the effect of processing conditions and composition on the selection of microstructure and microstructure scales.
Series: ASM Handbook
Volume: 4E
Publisher: ASM International
Published: 01 June 2016
DOI: 10.31399/asm.hb.v04e.a0006257
EISBN: 978-1-62708-169-6
..., and microstructural scale for homogenization of metal alloys. It also discusses the CALPHAD software to optimize the homogenization heat treatment and the Scheil module of the commercial thermodynamic modeling software. castings computational algorithm heat treatment homogenization incipient melt point...
Abstract
Homogenization heat treatment can be useful for improving the performance and life of an alloy while in service or for improving the processability during fabrication and hot working. This article describes the identification of incipient melt point, slowest-diffusing elements, and microstructural scale for homogenization of metal alloys. It also discusses the CALPHAD software to optimize the homogenization heat treatment and the Scheil module of the commercial thermodynamic modeling software.
Book Chapter
Measurement and Interpretation of Flow Stress Data for the Simulation of Metal-Forming Processes
Available to PurchaseSeries: ASM Handbook
Volume: 22B
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.hb.v22b.a0005508
EISBN: 978-1-62708-197-9
... of deformation heating on flow stress. It provides metallurgical considerations at hot working temperatures and presents flow curves at conventional metalworking strain rates. The article describes the effect of microstructural scale, crystallographic texture, and equiaxed phases on flow stress at hot working...
Abstract
This article describes the most commonly used test methods for determining flow stress in metal-forming processes. The methods include tension, ring, uniform compression, plane-strain compression, torsion, split-Hopkinson bar, and indentation tests. The article discusses the effect of deformation heating on flow stress. It provides metallurgical considerations at hot working temperatures and presents flow curves at conventional metalworking strain rates. The article describes the effect of microstructural scale, crystallographic texture, and equiaxed phases on flow stress at hot working temperatures. It tabulates a summary of certain values describing the flow stress-strain rate relation for steels, aluminum alloys, copper alloys, titanium alloys, and other metals at various temperatures.
Image
Gray-scale images of microstructures (left) and binary representations of s...
Available to PurchasePublished: 01 December 2004
Fig. 1 Gray-scale images of microstructures (left) and binary representations of selected features (right). (a) Grains in austenitic stainless steel. (b) Pores in sintered CeO 2 . (c) Pearlite areas in carbon steel bar
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Image
Gray-scale images of microstructures (left) and binary representations of s...
Available to PurchasePublished: 01 December 2004
Fig. 3 Gray-scale images of microstructures (left) and binary representations of selected features (right) of a titanium-matrix SiC fiber-reinforced composite. (a) Medium-quality specimen, fiber core detectable. (b) Medium-quality specimen, full sections of fibers detectable. (c) High-quality
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Image
Cementite particles in the microstructure of AISI W2 steel. Gray-scale (lef...
Available to PurchasePublished: 01 December 2004
Fig. 8 Cementite particles in the microstructure of AISI W2 steel. Gray-scale (left) and binary (right) images of the particles are visible.
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Image
Direct simulation of (small) part-scale microstructure at four scan velocit...
Available to Purchase
in Part-Scale Process Modeling for Metal Additive Manufacturing
> Additive Manufacturing Design and Applications
Published: 30 June 2023
Fig. 8 Direct simulation of (small) part-scale microstructure at four scan velocities. Source: Ref 30
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Image
Atoms to microstructure. Relationship between scales of different simulatio...
Available to PurchasePublished: 01 November 2010
Fig. 1 Atoms to microstructure. Relationship between scales of different simulation methods. Source: Ref 3
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Book Chapter
Microstructure-Sensitive Modeling and Simulation of Fatigue
Available to PurchaseSeries: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005405
EISBN: 978-1-62708-196-2
... to augment costly experiments that characterize dependence of fatigue response on material microstructure, thereby reducing cycle time for insertion of modified or new materials. Microstructure-sensitive modeling must address key aspects of physical processes of fatigue from the scales of submicron...
Abstract
The purposes and methods of fatigue modeling and simulation in high-cycle fatigue (HCF) regime are to design either failsafe components or components with a finite life and to quantify remaining life of components with pre-existing cracks using fracture mechanics, with the intent of monitoring via an inspection scheme. This article begins with a discussion on the stages of the fatigue damage process. It describes hierarchical multistage fatigue modeling and several key points regarding the physics of crack nucleation and microstructurally small crack propagation in the HCF regime. The article provides a description of the microstructure-sensitive modeling to model fatigue of several classes of advanced engineering alloys. It describes the various modeling and design processes designed against fatigue crack initiation. The article concludes with a discussion on the challenges in microstructure-sensitive fatigue modeling.
Book Chapter
Thermophysical Properties of Liquids and Solidification Microstructure Characteristics—Benchmark Data Generated in Microgravity
Available to PurchaseSeries: ASM Handbook
Volume: 22B
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.hb.v22b.a0005522
EISBN: 978-1-62708-197-9
...: The reliable determination of the thermophysical and related properties of metallic melts in order to understand the fundamentals of complex melts (e.g., multicomponent alloys, intermetallics, semiconductors, etc.) The reliable determination of the formation and selection mechanisms at microstructure scales...
Abstract
For a wide range of new or better products, solidification processing of metallic materials from the melt is a step of uppermost importance in the industrial production chain. This article discusses the casting and solidification of molten metallic alloy along with the application of low-gravity platforms and facilities for solidification processing. It provides a description of dendritic growth studies and electromagnetic levitation. The article concludes with information on the in situ and real-time monitoring of solidification processing.
Book Chapter
Direct Modeling of Structure Formation
Available to PurchaseBook: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005236
EISBN: 978-1-62708-187-0
... Abstract Modeling of structure formation in casting of alloys involves several length scales, ranging from the atomic level to macroscopic scale. Intermediate length scales are used to define the microstructure of the growing phases and the grain structure. This article discusses the principles...
Abstract
Modeling of structure formation in casting of alloys involves several length scales, ranging from the atomic level to macroscopic scale. Intermediate length scales are used to define the microstructure of the growing phases and the grain structure. This article discusses the principles and applications of the phase field method and the cellular automaton method for modeling the direct evolution of structure at the intermediate length scales, where transport phenomena govern the spatial and temporal evolution of the structure that involves nucleation and growth.
Book Chapter
Behavior of Small Fatigue Cracks
Available to PurchaseBook: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002358
EISBN: 978-1-62708-193-1
... growth may be different due to the effects of localized plasticity, crack closure, microstructural influences on crack-tip strain, or localized crack-tip chemistry. In some cases, the basic continuum mechanics assumptions of material homogeneity and small-scale yielding may be violated for small-crack...
Abstract
This article defines different types of small cracks and identifies the different factors that influence small-crack behavior. Appropriate analysis techniques, including both rigorous scientific and practical engineering treatments, are briefly described. Important material data issues are addressed, including increased scatter in small-crack data and recommended small-crack test methods. The article highlights the applications where small cracks may be particularly important.
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005208
EISBN: 978-1-62708-187-0
... and time scale of interest for the problem at hand. Methods for doing so are described in the section “Scaling” in this article. Finally, several examples are given of the application of transport phenomena in solidification, focusing in particular on microstructure formation. Balance Equations...
Abstract
This article begins with balance equations for mass, momentum, energy, and solute and the necessary boundary conditions for solving problems of interest in casting and solidification. The transport phenomena cover a vast range of length and time scales, from atomic dimensions up to macroscopic casting size and from nanoseconds for interface attachment kinetics to hours for casting solidification. The article describes how to determine which phenomena are most important at the particular length and time scale for the problem. It concludes with several examples of the application of transport phenomena in solidification, focusing on microstructure formation.
Book Chapter
Modeling of Microstructure Evolution during Solidification Processing
Available to PurchaseSeries: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005406
EISBN: 978-1-62708-196-2
... and microstructure. The article describes the principles of the PF method and provides information on the applications of the PF method. The CA model is introduced as a computationally efficient method to predict grain structures in castings using the mesoscopic scale of individual grains. The article discusses...
Abstract
This article focuses on the intermediate length scales, where transport phenomena govern the spatial and temporal evolution of a structure. It presents the cellular automaton (CA) and phase field (PF) methods that represent the state of the art for modeling macrostructure and microstructure. The article describes the principles of the PF method and provides information on the applications of the PF method. The CA model is introduced as a computationally efficient method to predict grain structures in castings using the mesoscopic scale of individual grains. The article discusses the coupling of the CA to macroscopic calculation of heat, flow, and mass transfers in castings and applications to realistic casting conditions.
Book Chapter
Computational Models for Prediction of Solidification Microstructure
Available to PurchaseSeries: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006314
EISBN: 978-1-62708-179-5
... the solidification microstructure of cast iron. Analytical as well as numerical models describing solidification phenomena at both macroscopic and microscopic scales are presented. The article introduces macroscopic transport equations and presents analytical microscopic models for solidification. These models...
Abstract
The microstructure that develops during the solidification stage of cast iron largely influences the subsequent solid-state transformations and mechanical properties of the cast components. This article provides a brief introduction of methods that can be used for simulating the solidification microstructure of cast iron. Analytical as well as numerical models describing solidification phenomena at both macroscopic and microscopic scales are presented. The article introduces macroscopic transport equations and presents analytical microscopic models for solidification. These models include the dendrite growth models and the cooperative eutectic growth models. The article provides some solutions using numerical models to simulate the kinetics of microstructure formation in cast iron. It concludes with a discussion on cellular automaton (CA) technique that can handle complex topology changes and reproduce most of the solidification microstructure features observed experimentally.
Book Chapter
Computer Modeling of Solidification Microstructures
Available to PurchaseSeries: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003729
EISBN: 978-1-62708-177-1
... Abstract Computational modeling assists in addressing the issues of solid/liquid interface dynamics at the microlevel. It also helps to visualize the grain length scale, fraction of phases, or even microstructure transitions through microstructure maps. This article provides a detailed account...
Abstract
Computational modeling assists in addressing the issues of solid/liquid interface dynamics at the microlevel. It also helps to visualize the grain length scale, fraction of phases, or even microstructure transitions through microstructure maps. This article provides a detailed account of the general capabilities of the various models that can generate microstructure maps and thus transform the computer into a dynamic microscope. These include standard transport models, phase-field models, Monte Carlo models, and cellular automaton models.
Book Chapter
Metallography and Microstructures of Cast Iron
Available to PurchaseSeries: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006342
EISBN: 978-1-62708-179-5
... the general preparation of metallographic specimens and the methods of macroscopic and microscopic examination. Usually, gray-scale (black-and-white) metallography is sufficient for microstructural analysis of cast irons. The article discusses the use of color metallography of gray irons and ductile irons...
Abstract
The metallographic specimen preparation process for microstructural investigations of cast iron specimens usually consists of five stages: sampling, cold or hot mounting, grinding, polishing, and etching with a suitable etchant to reveal the microstructure. This article describes the general preparation of metallographic specimens and the methods of macroscopic and microscopic examination. Usually, gray-scale (black-and-white) metallography is sufficient for microstructural analysis of cast irons. The article discusses the use of color metallography of gray irons and ductile irons. It also presents application examples of color metallography.
Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003742
EISBN: 978-1-62708-177-1
.... The resulting angle of rotation is called the boundary misorientation angle. A high-resolution TEM micrograph ( Fig. 4 ) illustrates this crystal rotation on the atomic scale. The mosaic, or microstructural pattern, subdivides original grains during deformation ( Fig. 5 ). Fig. 3 Transmission electron...
Abstract
Microstructure and crystallographic texture are the key material features used in the continuous endeavor to relate the processing of a metal with its final properties. This article emphasizes several aspects of deformation microstructures, namely, microstructural evolution, dislocation boundaries, and macroscopic properties. It discusses three different microstructural types: cell blocks, TL blocks, and equiaxed subgrains. The article also emphasizes the behavior of metals and single-phase alloys processed under plastic deformation (dislocation slip) conditions. It provides information on the microstructural parameters, measurement techniques, and microstructural relationships, which assist in predicting the mechanical properties and recrystallization behavior of materials. The article concludes with an analysis of the general relationship between the microstructural parameters and properties.
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