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Book Chapter
Post-Processing of Additively Manufactured Metal Parts
Available to PurchaseSeries: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006570
EISBN: 978-1-62708-290-7
... of additive manufacturing (AM) to achieve a complex, functional metallic part with minimum operator interaction has attracted considerable interest in both industry and academia. Although a complex geometry can be fabricated by integrating thin metallic layers, the rough surfaces and low tolerances...
Abstract
This article describes post-processing techniques for machining, finishing, heat treating, and deburring used to remove additive manufacturing (AM) metallic workpieces from a base plate and subsequent techniques to enhance printed workpieces. The AM processes include powder bed fusion, binder jetting, and direct energy deposition. The discussion provides information on powder removal, powder recycling and conditioning, part removal, and part enhancement. The mechanism, applications, advantages, and limitations of mechanical, radiation, and chemical-finishing processes as well as the properties of the resulting material are also covered.
Image
Methodology of lifetime prediction for metal parts undergoing cyclic fatigu...
Available to Purchase
in Reliability of Flaw Detection by Nondestructive Inspection
> Nondestructive Evaluation of Materials
Published: 01 August 2018
Fig. 18 Methodology of lifetime prediction for metal parts undergoing cyclic fatigue. Source: Ref 5
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Book Chapter
Nondestructive Evaluation of Additively Manufactured Metallic Parts
Available to PurchaseSeries: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006465
EISBN: 978-1-62708-190-0
... for additively manufactured metallic parts. It also examines nondestructive testing (NDT) inspection and characterization methods for each of the manufacturing stages in their natural order. The article provides information on various inspection techniques for completed AM manufactured parts. The various...
Abstract
Additive manufacturing (AM) is the process of joining materials to make parts from three-dimensional (3D) model data, usually layer upon layer, as opposed to subtractive manufacturing and formative manufacturing methodologies. This article discusses various defects in AM components, such as porosity, inclusions, cracking, and residual stress, that can be avoided by using vendor recommended process parameters and approved materials. It describes the development of process-structure-property-performance modeling. The article explains the practical considerations in nondestructive evaluation for additively manufactured metallic parts. It also examines nondestructive testing (NDT) inspection and characterization methods for each of the manufacturing stages in their natural order. The article provides information on various inspection techniques for completed AM manufactured parts. The various electromagnetic and eddy current techniques that can be used to detect changes to nearsurface geometric anomalies or other defects are also discussed. These include ultrasonic techniques, radiographic techniques, and neutron imaging.
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in Failures of Pressure Vessels and Process Piping
> Analysis and Prevention of Component and Equipment Failures
Published: 30 August 2021
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Published: 01 January 2006
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The basic steps in the creation of a stamped sheet metal part for an automo...
Available to PurchasePublished: 01 January 2006
Fig. 10 The basic steps in the creation of a stamped sheet metal part for an automobile. The steps shown are those where formability issues must be addressed in one form or another.
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Any section through a sheet metal part is a series of S-shaped inflections,...
Available to PurchasePublished: 01 January 2006
Fig. 16 Any section through a sheet metal part is a series of S-shaped inflections, where the metal is sitting on and sliding across the die faces on each side of the inflection and being stretched through the inflection by the opposing motions of the two die halves.
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Simplified sequence of manufacturing operations for metal part production. ...
Available to PurchasePublished: 01 January 2005
Fig. 2 Simplified sequence of manufacturing operations for metal part production. Some steps may be eliminated (e.g., finish machining of cold-formed parts), and the sequence may be altered. In any event, the sequence progressively achieves the design specifications for the part in terms
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First fully metallic part made using a modern additive manufacturing fabric...
Available to PurchasePublished: 15 June 2020
Fig. 16 First fully metallic part made using a modern additive manufacturing fabricator. Source: Ref 41
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Schlieren cooling lines around a hot metal part during convective cooling i...
Available to PurchasePublished: 01 February 2024
Fig. 80 Schlieren cooling lines around a hot metal part during convective cooling in a directional flow field
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Powder metallurgy parts markets for North America, 1995. Source: Metal Powd...
Available to PurchasePublished: 01 December 1998
Fig. 1 Powder metallurgy parts markets for North America, 1995. Source: Metal Powder Industries Federation
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Metal additively manufactured (AM) parts successfully printed for various e...
Available to Purchase
in Additive Manufacturing in the Oil and Gas Industry
> Additive Manufacturing Design and Applications
Published: 30 June 2023
Fig. 7 Metal additively manufactured (AM) parts successfully printed for various end-use applications. VRT, virtual raster. Courtesy of Baker Hughes
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Metal injection molding parts for .22- and .38-caliber revolvers including ...
Available to PurchasePublished: 30 September 2015
Fig. 17 Metal injection molding parts for .22- and .38-caliber revolvers including thumb piece, rear-sight base, rear-sight blade, bolt, hand, barrel, and the frame, which alone weighs 240 g (8.5 oz). Metal injection molding technology replaced investment casting and/or machined forgings
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Published: 01 January 2006
Book Chapter
Part-Scale Process Modeling for Metal Additive Manufacturing
Available to PurchaseSeries: ASM Handbook
Volume: 24A
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.hb.v24A.a0006976
EISBN: 978-1-62708-439-0
... processing ADDITIVE MANUFACTURING (AM) is a broad term that describes the fabrication of near-net shape parts by the addition of material rather than by the removal or subtraction more commonly used in machining techniques. In metal AM, the addition of material primarily occurs in a layer-by-layer...
Abstract
This article provides an overview of different modeling approaches used to capture the phenomena present in the additive manufacturing (AM) process. Inherent to the thermomechanical processing that occurs in AM for metals is the development of residual stresses and distortions. The article then provides an overview of thermal modeling. It presents a discussion on solid mechanics simulation and microstructure simulation.
Book Chapter
Review of Ultrasonic Testing for Metallic Additively Manufactured Parts
Available to PurchaseSeries: ASM Handbook
Volume: 24A
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.hb.v24A.a0006982
EISBN: 978-1-62708-439-0
... Abstract This article focuses on ultrasonic testing (UT) applied to metallic additive manufacturing (AM) parts, presenting the basic principles of UT. It provides a detailed discussion on postprocess UT inspection of powder-bed-fusion-manufactured samples and directed-energy-deposition...
Abstract
This article focuses on ultrasonic testing (UT) applied to metallic additive manufacturing (AM) parts, presenting the basic principles of UT. It provides a detailed discussion on postprocess UT inspection of powder-bed-fusion-manufactured samples and directed-energy-deposition-manufactured samples.
Book Chapter
Wear and Lubrication of Sheet-Metal Forming Dies
Available to PurchaseSeries: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005179
EISBN: 978-1-62708-186-3
... Abstract This article introduces process factors that influence die wear and lubrication for metal forming operations such as bending, spinning, stretching, deep drawing, and ironing. It discusses the effects of part shape, sheet thickness, tolerance requirements, sheet metal, and lubrication...
Abstract
This article introduces process factors that influence die wear and lubrication for metal forming operations such as bending, spinning, stretching, deep drawing, and ironing. It discusses the effects of part shape, sheet thickness, tolerance requirements, sheet metal, and lubrication on shallow forming dies. The article describes the wear of material for dies to draw round and square cup-shaped metal parts in a press. It also discusses the effect of process conditions on the shallow forming dies.
Book Chapter
Forging Design Involving Parting Line and Grain Flow
Available to PurchaseSeries: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0004037
EISBN: 978-1-62708-185-6
... Abstract Control of grain flow is one of the major advantages of shaping metal parts by rolling, forging, or extrusion. This article shows the effects of anisotropy on mechanical properties. Cylindrical forgings commonly have a straight parting line located in a diametral plane. The alternate...
Abstract
Control of grain flow is one of the major advantages of shaping metal parts by rolling, forging, or extrusion. This article shows the effects of anisotropy on mechanical properties. Cylindrical forgings commonly have a straight parting line located in a diametral plane. The alternate classes of parting lines are called either "straight" or "broken" for brevity. Regardless of whether draft is applied or natural, the forging will have its maximum spread or girth at the parting line. Proper placement of the parting line ensures that the principal grain flow direction within the forging will be parallel to the principal direction of service loading. The article reviews the mutual dependence of parting line and forging process. It provides a checklist for the forging designer that suggests a systematic approach for establishing parting line location. Finally, the article contains examples, with illustrations of parting line locations, accompanied by tables of design parameters.
Book Chapter
History and Trends of Metal Casting
Available to PurchaseBook: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005186
EISBN: 978-1-62708-187-0
... Abstract Casting is one of the most economical and efficient methods for producing metal parts. In terms of scale, it is well suited for everything from low-volume, prototype production runs to filling global orders for millions of parts. Casting also affords great flexibility in terms...
Abstract
Casting is one of the most economical and efficient methods for producing metal parts. In terms of scale, it is well suited for everything from low-volume, prototype production runs to filling global orders for millions of parts. Casting also affords great flexibility in terms of design, readily accommodating a wide range of shapes, dimensional requirements, and configuration complexities. This article traces the history of metal casting from its beginnings to the current state, creating a timeline marked by discoveries, advancements, and influential events. It also lists some of the major markets where castings are used.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001235
EISBN: 978-1-62708-170-2
... Abstract Shot peening is a method of cold working in which compressive stresses are induced in the exposed surface layers of metallic parts by the impingement of a stream of shot, directed at the metal surface at high velocity under controlled conditions. This article focuses on the major...
Abstract
Shot peening is a method of cold working in which compressive stresses are induced in the exposed surface layers of metallic parts by the impingement of a stream of shot, directed at the metal surface at high velocity under controlled conditions. This article focuses on the major variables, applications, and limitations of shot peening and provides information on peening action, surface coverage, and peening intensity. It discusses the equipment used for shot recycling and shot propelling as well as the types and sizes of media used for peening. The article describes the problems in shot peening of production parts. It concludes with information on the SAE standard J442 that describes the test strips, strip holder, and gage used in measuring shot peening intensity.
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