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Series: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006550
EISBN: 978-1-62708-290-7
... Abstract This article discusses the advantages, limitations, and applications of material jetting of ceramics, focusing on two primary methods of droplet formation: continuous stream and drop on demand (thermal and piezoelectric) ink jetting processes. ceramic particles material jetting...
Abstract
This article discusses the advantages, limitations, and applications of material jetting of ceramics, focusing on two primary methods of droplet formation: continuous stream and drop on demand (thermal and piezoelectric) ink jetting processes.
Series: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006551
EISBN: 978-1-62708-290-7
... Abstract Material jetting (MJ) is a classification of additive manufacturing processes that involves the selective jetting and subsequent solidification of liquid droplets onto a substrate in a layerwise manner. This article focuses solely on MJ of polymers, providing a process overview...
Abstract
Material jetting (MJ) is a classification of additive manufacturing processes that involves the selective jetting and subsequent solidification of liquid droplets onto a substrate in a layerwise manner. This article focuses solely on MJ of polymers, providing a process overview and describing the functional characteristics that distinguish it from other AM technologies. It provides information on the properties and design considerations of both build and support materials. Process-related effects on final part properties and overall quality, as well as corresponding design considerations are also covered. The article also discusses the applications and future scope of polymer MJ systems.
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Published: 15 June 2020
Fig. 7 Sample applications of material jetting. (a) Audi uses material jetting to rapidly prototype taillights ( Ref 39 ). Courtesy of Stratasys. (b) Material jetting complex geometries with wax leads to high-resolution jewelry ( Ref 40 ). Courtesy of Solidscape. (c) Cardiovascular model from
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Published: 15 June 2020
Fig. 8 Origami airplanes produced by material jetting. The black material is Stratasys’ TangoBlackPlus, and the white material is Stratasys’ VeroWhitePlus. (a) A flat, three-hinged structure, when cooled, folds into (b), an airplane with a 0° angle in the middle hinge and 90° angles
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Published: 15 June 2020
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Published: 15 June 2020
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Published: 15 June 2020
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Published: 15 June 2020
Fig. 4 Multicolor material jetting systems enable unsurpassed color matching compared to other additive manufacturing systems. Used with permission from Mimaki
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Published: 15 June 2020
Fig. 6 Representation of various material jetting layout and processing decisions, including orientation, spacing, glossy or matte surface finish, and orientation of a multimaterial interface
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Published: 15 June 2020
Fig. 14 Part shape from quasi-static material-jetting simulation. Part dimension: 1 × 1 mm 2 × 0.1 mm (0.0016 × 0.0016 in. 2 × 0.004 in.) high, with 0.2 mm (0.008 in.) diameter hole. Source: Ref 31
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Published: 15 June 2020
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Published: 15 June 2020
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Published: 15 June 2020
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Published: 15 June 2020
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Published: 15 June 2020
Fig. 9 Examples of ceramic parts fabricated using material jetting. (a) A dental prosthetic. Source: Ref 39 . Reprinted from Özkol E., Rheological Characterization of Aqueous 3Y-TZP Inks Optimized for Direct Thermal Ink-Jet Printing of Ceramic Components. J Am Ceram Soc., Wiley Online Library
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Published: 15 June 2020
Fig. 10 Examples of multimaterial parts fabricated by material jetting. Source: Ref 42 , https://www.fabbaloo.com/blog/2019/5/27/xjets-dual-material-ceramic-and-metal-3d-prints . Used with permission from Fabbaloo
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Published: 12 September 2022
Series: ASM Handbook
Volume: 23A
Publisher: ASM International
Published: 12 September 2022
DOI: 10.31399/asm.hb.v23A.a0006862
EISBN: 978-1-62708-392-8
... Abstract The article presents an in-depth discussion on the various additive manufacturing techniques such as binder jetting, directed-energy deposition, material extrusion, material jetting, powder-bed fusion, sheet lamination, and vat polymerization processes. This article then discusses...
Abstract
The article presents an in-depth discussion on the various additive manufacturing techniques such as binder jetting, directed-energy deposition, material extrusion, material jetting, powder-bed fusion, sheet lamination, and vat polymerization processes. This article then discusses the different critical material aspects of additively manufactured medical devices, beginning with the preprinting phase (material consistency and recycling), the printing phase (build orientation), and the postprinting phase (part evaluation, biocompatibility, and sterilization) with supporting materials.
Series: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006555
EISBN: 978-1-62708-290-7
... applications have been used for low production runs of parts with complex shapes and geometric features. Additive manufacturing is also used for topology optimization and it impacts the process and supply chain. This article discusses processes, including vat photopolymerization, material jetting, powder bed...
Abstract
Additive manufacturing is a collection of manufacturing processes, each of which builds a part additively based on a digital solid model. The solid model-to-additive manufacturing interface and material deposition are entirely computer-controlled. The traditional additive manufacturing applications have been used for low production runs of parts with complex shapes and geometric features. Additive manufacturing is also used for topology optimization and it impacts the process and supply chain. This article discusses processes, including vat photopolymerization, material jetting, powder bed fusion, directed energy deposition, material extrusion, binder jetting, and sheet lamination.
Series: ASM Handbook
Volume: 23A
Publisher: ASM International
Published: 12 September 2022
DOI: 10.31399/asm.hb.v23A.a0006907
EISBN: 978-1-62708-392-8
... Abstract Additive manufacturing (AM) techniques include powder-bed fusion (PBF), directed-energy deposition, binder jetting (BJ), extrusion-based desktop, vat photopolymerization, material jetting, and sheet lamination. The development of suitable powders for AM is a challenging task because...
Abstract
Additive manufacturing (AM) techniques include powder-bed fusion (PBF), directed-energy deposition, binder jetting (BJ), extrusion-based desktop, vat photopolymerization, material jetting, and sheet lamination. The development of suitable powders for AM is a challenging task because of critical design parameters including chemical composition, flowability of powders, and melt surface tension. This article explains the fabrication methods of metal and novel alloy powders for medical applications. The development of zirconium alloy powder for laser-PBF is introduced as a case study.
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