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macroetchants
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Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003750
EISBN: 978-1-62708-177-1
... Abstract Macroetching is a procedure for revealing the large-scale structure of a metallic specimen, that is, the structure visible with the unaided eye, by etching an appropriately prepared surface. This article provides information on the basic procedures for macroetching as well...
Abstract
Macroetching is a procedure for revealing the large-scale structure of a metallic specimen, that is, the structure visible with the unaided eye, by etching an appropriately prepared surface. This article provides information on the basic procedures for macroetching as well as the apparatus used. It discusses selected etchants for efficient macroetching of various metals and their alloys, including iron, steel, high-alloy steels, stainless steels, high-temperature alloys, titanium, titanium alloys, aluminum, aluminum alloys, copper, and copper alloys. The article also describes various conditions that are revealed by the macroetching of aluminum.
Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003774
EISBN: 978-1-62708-177-1
... etching processes, including macroetching and color etching based on polarized light enhancement. The article concludes with an overview of the effects of alloying elements, including aluminum, beryllium, calcium, copper, iron, lithium, manganese, rare earth metals, silicon, silver, strontium, thorium...
Abstract
Magnesium and its alloys are among the most difficult metals to prepare for metallographic examination. This article describes specimen preparation processes, including sectioning, mounting, grinding, and polishing. It discusses macro and microexamination techniques as well as related etching processes, including macroetching and color etching based on polarized light enhancement. The article concludes with an overview of the effects of alloying elements, including aluminum, beryllium, calcium, copper, iron, lithium, manganese, rare earth metals, silicon, silver, strontium, thorium, tin, zinc, and zirconium.
Book Chapter
Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003749
EISBN: 978-1-62708-177-1
..., macroetching, electropolishing, chemical polishing, and other similar operations. anodizing chemical polishing color etching contrast enhancement electropolishing film deposition film formation heat tinting light microscopy macroetching microetching potentiostatic etching safety precautions...
Abstract
Metallographic contrasting methods include various electrochemical, optical, and physical etching techniques, which in turn are enhanced by the formation of a thin transparent film on the specimen surface. This article primarily discusses etching in conjunction with light microscopy and describes several methods for film formation, namely, heat tinting, color etching, anodizing, potentiostatic etching, vapor deposition, and film deposition by sputtering. It provides information on the general procedures and precautions for etchants and reagents used in metallographic microetching, macroetching, electropolishing, chemical polishing, and other similar operations.
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Published: 01 January 2002
Fig. 13(b) Macroetched disk cut from the head of the sledge hammer shown in Fig. 13(a) . The heavily decarburized surface is revealed by macroetching. Actual size
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Published: 01 December 2008
Fig. 13 Macroetched cross section of a 22.2 by 25 cm (8.75 by 10 in.) continuously cast bloom in the as-cast condition. Source: Ref 6
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Published: 01 December 2004
Fig. 4 Macroetch coupon prepared by heating smooth ground specimen in hot acid. This shows macroscale features related to the grain flow during forging. Macroetch sections do not need to be as smooth as microetch sections.
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Published: 01 December 2004
Fig. 3 Conditions revealed by macroetching with 50% HCl solution. (a) Carbon spot segregation in top billet of medium-carbon alloy steel. This degree of separation is acceptable ( Ref 4 ). 0.33×. (b) Splash in bottom billet of an alloy steel ingot. Unacceptable in any degree ( Ref 4 ). 0.33
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Published: 01 December 2004
Fig. 4 Conditions revealed by macroetching with 50% HCl solution. (a) Bleeding (gassy) in top billet of alloy steel. Unacceptable in any degree ( Ref 4 ). 0.33×. (b) Butt tears in bottom billet of alloy steel. Unacceptable in any degree ( Ref 4 ). 0.33×. (c) Flute marks in bottom billet
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in Metallography and Microstructures of Magnesium and Its Alloys
> Metallography and Microstructures
Published: 01 December 2004
Fig. 8 Macroetched sections of AZ31 direct chill cast billets showing large cracks. The cracks are mostly intergranular in nature. Etchant 5, Table 6 . Courtesy of F. Pravdic, ARC Leichtmetallkompetenzzentrum Ranshofen
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Published: 09 June 2014
Fig. 17 Induction-hardened steel bar macroetched to show spiral band of prequenched material
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Published: 31 October 2011
Fig. 2 Schematic macroetched section of a general friction stir welded microstructure with its different zones. TMAZ, thermomechanically affected zone; HAZ, heat-affected zone
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Published: 30 September 2014
Fig. 52 Macroetched cross section of quenched and tempered AISI 4340 alloy steel showing pure quench crack. Source: Ref 42
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Published: 01 January 1987
Fig. 66 The roll surface of the spall shown in Fig. 65 after macroetching with 10% aqueous HNO 3 . Etching revealed a craze crack pattern similar to heat checks, caused by abusive service conditions. About 0.5×
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Published: 01 January 1987
Fig. 841 A macroetched view of a cracked turbine-rotor blade near the arrow in Fig. 839 , displaying large columnar grains and a crack that initiated at the trailing edge (at left in this view) of the blade. This crack appears to have followed an intergranular path. Etched in 95 parts conc
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Published: 01 January 2002
Fig. 46 Macroetched (10% aqueous nitric acid) face of a cutter blade made from AISI S7 steel. Macroetching reveals the influence of frictional heat from service (dark-etching areas) that produce localized back-tempering (softening).
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Published: 31 August 2017
Fig. 17 Macroetched section of a 20 cm (8 in.) diameter cylinder showing chunk graphite in the center. Source: Ref 48
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in Failure of Boilers and Related Equipment
> Analysis and Prevention of Component and Equipment Failures
Published: 30 August 2021
Fig. 51 Macroetched view of a tube cross section showing stress-assisted cracks at the weld attachment
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in Failure of Boilers and Related Equipment
> Analysis and Prevention of Component and Equipment Failures
Published: 30 August 2021
Fig. 80 Macroetched view showing transverse cross section of the failed tube
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in Failure Analysis of Welded Structures
> Analysis and Prevention of Component and Equipment Failures
Published: 30 August 2021
Fig. 31 Macroetched cross section through a portion of the cracked connection. A gap in the weld root can be seen. All of the cracking is contained within the disc (weld plate). The cracking initiated at both fillet weld toes and eventually grew together.
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in Failure Analysis of Welded Structures
> Analysis and Prevention of Component and Equipment Failures
Published: 30 August 2021
Fig. 32 Macroetched cross section of a portion of the assembly that was not cracked. Notice the lack of a root gap (i.e., tight fit-up).
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