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low-iron premium die-casting alloys

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Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006573
EISBN: 978-1-62708-210-5
... 1. Koch H. , Hielscher U. , Sternau H. , and Franke A.J. , “ SILAFONT-36 the new Low-Iron High-Pressure Die-Casting Alloy ,” 124th Annual meeting, Light Metals 1995 , p 1011 – 1018 2. Bösch D. , Hielscher U. , Pogatscher S. , Hummel M. , M. et...
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006574
EISBN: 978-1-62708-210-5
... (ksi) Elongation, % 260–275 (38–40) 125–140 (18–20) 10–12 145 (21) 280–295 (41–43) 185–200 (27–29) 14–16 140 (20) Abstract Abstract The aluminum alloys 367.0 and 368.0 are high-performance, low-iron, die-casting alloys that rely on strontium for die soldering resistance...
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006572
EISBN: 978-1-62708-210-5
... (ksi) 145 (21) 140 (20) Abstract Abstract Alloy 362.0, low-iron premium die-casting alloy, is made from recycled secondary metal scrap and was developed to have equivalent or better mechanical properties than Silafont-36 and/or Aural-2. This datasheet provides information on key alloy...
Book Chapter

Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005287
EISBN: 978-1-62708-187-0
... in the casting of hot-short alloys in which liquidus-solidus range and elevated-temperature strength combine to increase the tendency for cracking during and after solidification. Determined efforts to cast even the most difficult foundry alloys, such as low-iron aluminum-copper alloys, have nevertheless been...
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001061
EISBN: 978-1-62708-162-7
...Factors affecting selection of casting process for aluminum alloys Table 7 Factors affecting selection of casting process for aluminum alloys Factor Casting process Sand casting Permanent mold casting Die casting Cost of equipment Lowest cost if only a few items required Less...
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006553
EISBN: 978-1-62708-210-5
..., 358.0, and 359.0 alloys. The high properties of these alloys, attained by heat treatment to the fully hardened condition, are of special interest in structural applications. Developments in high-integrity die casting have resulted in low- iron, manganese-containing Al-Si-Mg alloys such as 365.0...
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006548
EISBN: 978-1-62708-210-5
... and/or permanent mold casting alloy levels, because a low iron level in such alloys fails to prevent the molten aluminum alloy from fully or partially soldering with a conventional die casting metal mold (generally constructed of H-13 tool steel). This problem has led to the development of new die casting alloys...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003127
EISBN: 978-1-62708-199-3
... holes in bosses for fastening or as passage for fluids. Casting Processes Aluminum alloy castings are routinely produced by pressure-die, permanent-mold, green- and dry-sand, investment, and plaster casting. Aluminum alloys are also readily cast with vacuum, low-pressure, centrifugal, and pattern...
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005331
EISBN: 978-1-62708-187-0
.... Today, aluminum alloy castings are produced in hundreds of compositions by all commercial casting processes, including green sand, dry sand, composite mold, plaster mold, investment casting, permanent mold, counter gravity low-pressure casting, and pressure die casting. Casting processes...
Series: ASM Handbook
Volume: 4D
Publisher: ASM International
Published: 01 October 2014
DOI: 10.31399/asm.hb.v04d.a0005974
EISBN: 978-1-62708-168-9
... , 1989 , p 1 – 7 2. Hot Work Tool Steels (H Series) , Heat Treater's Guide: Practices and Procedures for Irons and Steels , 2nd ed. , ASM International , p 589 – 621 3. Malm S. and Tidlund J. , Increased Life for Die Casting Dies , Transactions of the Tenth International...
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003484
EISBN: 978-1-62708-195-5
... ceramic preform is placed in a permanent die mold, and complete infiltration by the molten metal matrix is accomplished by rapid pressurization. This squeeze casting process provides a high-quality component with low cost and very high production rates, as high as 100,000 per month ( Ref 3...
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006457
EISBN: 978-1-62708-210-5
...: Ref 22 Fig. 17 Fracture toughness comparisons of aluminum alloys 2024, 2124, 7075, and 7475. Aluminum alloys 2124 and 7475 are tougher versions of alloys 2024 and 7075. High-purity metal (low iron and silicon) and special processing techniques are needed to optimize toughness...
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006524
EISBN: 978-1-62708-207-5
... Range of properties available in 370.0 alloy die castings Fig. 15 Iron solubility at the aluminum-silicon eutectic as a function of manganese content in the alloy Abstract Abstract Aluminum casting alloys are among the most versatile of all common foundry alloys and generally have...
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005187
EISBN: 978-1-62708-187-0
... of several casting methods Table 2 Comparison of several casting methods Approximate and depending on the metal Parameter Green sand casting Permanent mold cast Die casting CO 2 -core casting Investment casting Relative cost in quantity Low Low Lowest Medium-high Highest Relative...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003192
EISBN: 978-1-62708-199-3
... steels, wrought Cast irons—gray, ductile, and malleable Aluminum alloys, wrought and cast Titanium alloys, wrought Nickel-base, high-temperature alloys, wrought and cast. Turning, free-machining low-carbon steels, wrought Table 1 Turning, free-machining low-carbon steels, wrought...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003175
EISBN: 978-1-62708-199-3
... casting are rarely used in pressure die casting. This is because the steel die material is soluble in molten aluminum. Therefore, iron is added to die casting alloys in amounts above 0.7%, which stops dissolution of the die in the alloy. Low-iron alloys solder to the die, and the castings cannot...
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005306
EISBN: 978-1-62708-187-0
..., and iron will also be removed to very low levels with or before the antimony. The softened and highly purified lead thus produced is required in the production of battery alloys, whose electrochemical performance is highly dependent on the removal of impurities. Fig. 3 Final lead refining using...
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005318
EISBN: 978-1-62708-187-0
... feasible for low-volume production. Similarly, the die casting process can allow the part designer great flexibility in local material properties by the use of cast-in inserts of other materials, such as steel, iron, brass, and ceramics. The bond between insert and casting is mechanical, so the insert...
Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002486
EISBN: 978-1-62708-194-8
... by MPIF ( Ref 10 ). After sintering, the residual porosity in MIM parts is very low and not interconnected. With densities typically in excess of 96% of theoretical density, the resultant mechanical properties are superior to conventional die-compacted P/M materials and more closely match the properties...
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006498
EISBN: 978-1-62708-207-5
... resistance. Alloys used for high-solid-fraction semisolid casting typically have low iron concentrations (<0.4%) because higher iron concentrations are detrimental to ductility. Alloys used for low-solid-fraction rheocasting often contain higher iron concentrations similar to die casting alloys (~1...