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lead-base soft solders
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Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003145
EISBN: 978-1-62708-199-3
... oils. Tin-Base Alloys Solders Solders account for the largest use of tin in the United States. Tin is an important constituent in solders because it wets and adheres to many common base metals at temperatures considerably below their melting points. Tin is alloyed with lead to produce solders...
Abstract
Tin is a soft, brilliant white, low-melting metal that is most widely known and characterized in the form of coating. This article discusses the primary and secondary production of tin and explains the uses of tin in coating, namely tinplating, electroplating, and hot dip coatings. It presents a short note on pure (unalloyed) tin and uses of tin in chemicals. The article also covers the compositions and uses of tin alloys which include solders, pewter, bearing alloys, alloys for organ pipes, and fusible alloys. It goes on to discuss the other alloys containing tin including battery grid alloys, type metals, copper alloys, dental alloys, cast irons, titanium alloys, and zirconium alloys. Finally, it presents a short note on the applications of tin powder and corrosion resistance of tin.
Book Chapter
Book: Corrosion: Materials
Series: ASM Handbook
Volume: 13B
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v13b.a0003818
EISBN: 978-1-62708-183-2
... ) or sodium nitrate (Na 2 NO 3 ) solutions or acidic solutions of copper and arsenic ( Ref 52 , 53 ). Bearing Alloys The most widely used babbitt-bearing alloys are usually classified as tin- or lead-base and have composition ranges within the following limits: Alloy addition Composition...
Abstract
This article describes the allotropic modification and atmospheric corrosion of pure tin. Corrosion of pure tin due to oxidation reaction, and reaction with the other gases, water, acids, bases, and other liquid media, is discussed. The article provides information on corrosion behavior on soft solders, pewter, bearing alloys, tin-copper alloys, and tin-silver alloys. It reviews the influence of corrosion on immersion tin coating, tin-cadmium alloy coatings, tin-cobalt coatings, tin-copper coatings, tin-lead coatings, tin-nickel coatings, and tin-zinc coatings. The general properties and corrosion resistance of tinplate are summarized. The article also describes the methods of corrosion testing of coatings; these include an analysis of coating thickness measurements, porosity and rust resistance testing, solderability test, and specific special tests.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001076
EISBN: 978-1-62708-162-7
..., and bearing repairs. Tin particles can also be used in food can lacquers to decrease the dissolution of iron and any exposed lead-base solder by the food product. Additions of 2% tin powder and 3% copper powder aid the sintering of iron compacts. The tin provides a low-melting-point phase, which in turn...
Abstract
Tin is produced from both primary and secondary sources. This article discusses the chemical compositions, production, properties, microstructure and applications of tin and tin alloys. The major tin alloys discussed here are tin-antimony-copper alloy (pewter), bearing alloy, solder alloy and other alloys containing traces of tin. Data on tin consumption in the United States is presented graphically.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003146
EISBN: 978-1-62708-199-3
... and nominal compositions of various lead grades and lead-base alloys Lead alloy type (a) UNS No. Pure leads (UNS L50000–L50099) Zone-refined lead (99.9999% Pb min) L50001 Refined soft lead (99.999% Pb min) L50005 Refined soft lead (99.99% Pb min) L50011, L50012, L50013, L50014...
Abstract
This article discusses the properties, primary and secondary production, product forms and applications of various grades of lead and lead-base alloys with the aid of several tables and illustrations. It lists the Unified Numbering System (UNS) designations for various pure lead grades and lead-base alloys grouped according to nominal chemical composition. The properties of lead that make it useful in a wide variety of applications are also discussed. The largest use of lead is in lead-acid storage batteries. Other applications include ammunition, cable sheathing, cast products such as type metals, terneplate, foils, and building construction materials. Lead is also used as an alloying element in steel and in copper alloys to improve machinability. The article concludes with information on the principles of lead corrosion, corrosion resistance of lead in water, atmospheres, underground ducts, soil and chemicals.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001078
EISBN: 978-1-62708-162-7
... lead grades and lead-base alloys Lead alloy type (a) UNS designations Pure leads (UNS L50000–L50099) Zone-refined lead (99.9999% Pb min) L50001 Refined soft lead (99.999% Pb min) L50005 Refined soft lead (99.99% Pb min) L50011, L50012, L50013, L50014 Corroding lead (99.94...
Abstract
This article discusses the processing, properties, and applications of various grades of lead and lead-base alloys with the aid of several tables and illustrations. It lists the Unified Numbering System (UNS) designations for various pure lead grades and lead-base alloys grouped according to nominal chemical composition. The properties of lead that make it useful in a wide variety of applications are also discussed. The largest usage of lead is in the lead acid storage batteries (in the grid plates, posts, and connector straps). Other applications include ammunition; cable sheathing; cast products such as type metals, terneplates, and foils; and building construction materials. Lead is also used as an alloying element in steel and in copper alloys to improve machinability and other characteristics. In many applications, lead is combined with stronger materials to make structures that have the best qualities of both materials such as the plumbum series.
Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003778
EISBN: 978-1-62708-177-1
...-37wt%Pb eutectic alloy) are shown in Fig. 1 . Discrete areas of tin and lead are distributed as components of a globular eutectic in this alloy, and both the tin and lead phases of the eutectic are clearly delineated. No scratches are discernible in either phase. In another group of tin- or lead-base...
Abstract
This article describes the specimen preparation steps for tin and tin alloys, and for harder base metals which are coated with these materials with illustrations. The steps discussed include sectioning, mounting, grinding, polishing, and etching. The article provides information on etchants for tin and tin alloys in tabular form. It presents the procedure recommended for electron microscopy to determine the nature of the intermetallic compound formed by the reaction between tin or tin-lead coatings on various substrates. The article concludes with an illustration of the microstructures of tin-copper, tin-lead, tin-lead-cadmium, tin-antimony, tin-antimony-copper, tin-antimony-copper-lead, tin-silver, tin-indium, tin-zinc, and tin-zinc-copper systems.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001092
EISBN: 978-1-62708-162-7
... interesting properties of indium is the wide spread between its melting point (156.6 °C, or 313.9 °F) and its boiling point (2080 °C, or 3775 °F) and its ability to wet glass, quartz, and many ceramics. As an additive, indium tends to harden and strengthen tin- and lead-based solders; its most marked effect...
Abstract
This article focuses on the use of indium and bismuth in low-melting-temperature solders and fusible alloys. It describes how the two elements typically occur in nature and how they are recovered and processed for commercial use. It also provides information on designations, classification, composition, properties (including temperatures ranges), and some of the other ways in which indium and bismuth alloys are used.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001346
EISBN: 978-1-62708-173-3
... holds them together. When tin-lead solders are used with copper, a widely used base metal, the tin reacts with the copper. Two intermetallics discussed previously in this article can form in this metallurgical system. The compound Cu 6 Sn 5 will primarily form during liquid/solid reactions...
Abstract
Soldering is defined as a joining process by which two substrates are bonded together using a filler metal with a liquidus temperature. This article provides an overview of fundamentals of soldering and presents guidelines for flux selection. Types of fluxes, including rosin-base fluxes, organic fluxes, inorganic fluxes, and synthetically activated fluxes, are reviewed. The article describes the joint design and precleaning and surface preparation for soldering. It addresses some general considerations in the soldering of electronic devices. Soldering process parameters, affecting wetting and spreading phenomena, such as temperature, time, vapor pressure, metallurgical and chemical nature of the surfaces, and surface geometry, are discussed. The article also describes the applications of furnace soldering, resistance soldering, infrared soldering, and ultrasonic soldering. It contains a table that lists tests commonly used to evaluate the solderability properties of selected soldered components.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001459
EISBN: 978-1-62708-173-3
... … 23.0 22 100In 157 315 157 315 (a) 3.5 0.52 41 24.0 29 50In-50Pb 180 356 209 408 9.60 32.1 0.47 55 6.0 27 (a) Too soft to measure. Source: Indium Corporation of America Indium is frequently added to tin-lead solders as a ternary addition in order to depress...
Abstract
Soldering technology has been used in applications ranging from the packaging of integrated circuit chips to the fabrication of industrial heat exchangers and consequently in structural or electronic applications. This article provides information on various soldering parameters, including types of solder alloy in terms of selection process; selection of substrate base material; flux selection based on adequate wettability by the solder; solder joint assembly; combined substrate, solder, and flux properties; and manufacturing procedures. Each of these parameters is explored using examples of both structural and electronic applications. The article concludes with a discussion on the environmental, safety, and health issues to be considered during soldering.
Book Chapter
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005444
EISBN: 978-1-62708-196-2
... (99.73 + % Pb) 0.083 5-95 solder 0.085 20-80 solder 0.089 50-50 solder 0.111 1% antimonial lead 0.080 Hard lead (96Pb-4Sb) 0.073 Hard lead (94Pb-6Sb) 0.069 8% antimonial lead 0.065 9% antimonial lead 0.064 Lead-base babbitt (SAE 14) 0.057 Lead-base babbitt (alloy 8...
Abstract
This article contains a table that lists the thermal conductivity of selected metals and alloys near room temperature. These include aluminum and aluminum alloys; copper and copper alloys; iron and iron alloys; lead and lead alloys; magnesium and magnesium alloys; nickel and nickel alloys; tin and tin alloys; titanium and titanium alloys; zinc and zinc alloys; and pure metals.
Book Chapter
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005442
EISBN: 978-1-62708-196-2
... Molybdenum-base alloy Mo-0.5Ti 10.2 0.368 Lead and lead alloys Chemical lead (99.90+% Pb) 11.34 0.4097 Corroding lead (99.73 +% Pb) 11.36 0.4104 Arsenical lead 11.34 0.4097 Calcium lead 11.34 0.4097 5-95 solder 11.0 0.397 20-80 solder 10.2 0.368 50-50 solder 8.89...
Abstract
This article contains a table that lists the density of metals and alloys. It presents information on aluminum, copper, iron, lead, magnesium, nickel, tin, titanium, and zinc, an their respective alloys. Information on wrought alloys, permanent magnet materials, precious metals, and rare earth metals is also listed.
Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003773
EISBN: 978-1-62708-177-1
... done on a 120 rpm wheel using 0.05 μm Al 2 O 3 suspended in water as the abrasive. Etch-polishing is recommended for all lead and lead alloy specimens, especially for the softer lead-base metals such as unalloyed lead and low alloys of tin, bismuth, and antimony. Etch-polishing consists...
Abstract
This article describes the various specimen preparation procedures for lead, lead alloys, and sleeve bearings, including sectioning, mounting, grinding, polishing, and etching. The microscopic examination and microstructures of lead and lead alloys are discussed. The article also provides information on the microstructures of sleeve bearing materials.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001249
EISBN: 978-1-62708-170-2
... terminals for attachment to aluminum capacitors. Indium Electrodeposits Indium electrodeposits provide excellent solderability, low electrical contact resistance, friction resistance, and atmospheric corrosion resistance when plated on aluminum, copper-base alloys, and steel, which are typically...
Abstract
This article focuses on the electrodeposition of indium and its alloys, such as indium-antimony, indium-gallium, and indium-bismuth, in nonaqueous indium plating baths. It also provides information on the stripping of indium plate from plated components and presents an overview of the specifications, standards, and hazards of indium plating.
Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005841
EISBN: 978-1-62708-167-2
... of the base materials will occur. The oxidation of the assembly will be more pronounced with brazing because of the higher temperatures involved. An advantage of induction brazing is that it allows for fast localized heating that minimizes the amount of oxidation that occurs during the brazing process...
Abstract
Inductors used for brazing can be machined from solid copper shapes or fabricated out of copper tubing, depending on the size and complexity of the braze joint geometry to be heated. This article provides information on inductors (coils) that are generally classified as solenoid, channel (slot), pancake, hairpin, butterfly, split-return, or internal coils. It discusses the variables pertinent to the design of inductors for brazing, soldering, or heat treating. The article presents various considerations for designing inductors for brazing of dissimilar materials that present a unique challenge in the field of induction brazing.
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005646
EISBN: 978-1-62708-174-0
.... workpiece lead. that produces coalescence of metals by the heat obtained from the resistance of the L ground lead A nonstandard term for workpiece workpieces to the ow of induced high fre- lamellar tear A terracelike fracture in the base lead. quency welding current with or without the application...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.9781627081740
EISBN: 978-1-62708-174-0
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001492
EISBN: 978-1-62708-173-3
..., and lead, is limited to 0.010 wt%. Fluxes and Atmospheres Selection The major functions of fluxes in brazing and soldering are to remove oxides from the base metal surface by a reduction and/or dissolution reaction, to protect the clean surface from reoxidation, and to modify the surface tension...
Abstract
This article describes the factors considered in the analysis of brazeability and solderability of engineering materials. These are the wetting and spreading behavior, joint mechanical properties, corrosion resistance, metallurgical considerations, and residual stress levels. It discusses the application of brazed and soldered joints in sophisticated mechanical assemblies, such as aerospace equipment, chemical reactors, electronic packaging, nuclear applications, and heat exchangers. The article also provides a detailed discussion on the joining process characteristics of different types of engineering materials considered in the selection of a brazing process. The engineering materials include low-carbon steels, low-alloy steels, and tool steels; cast irons; aluminum alloys; copper and copper alloys; nickel-base alloys; heat-resistant alloys; titanium and titanium alloys; refractory metals; cobalt-base alloys; and ceramic materials.
Book Chapter
Book: Corrosion: Materials
Series: ASM Handbook
Volume: 13B
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v13b.a0006543
EISBN: 978-1-62708-183-2
... … 8.68 0.314 V-36 … 8.60 0.311 HS-25 … 9.13 0.330 HS-36 … 9.04 0.327 HS-31 … 8.61 0.311 HS-21 … 8.30 0.300 Molybdenum-base alloy Mo-0.5Ti … 10.2 0.368 Lead and lead alloys Chemical lead (99.90+%Pb) … 11.34 0.4097 Corroding lead (99.73+%Pb) … 11.36...
Abstract
Density allows for the conversion of uniform corrosion rates from units of weight (or mass) loss per unit area per time to thickness per unit time. This article contains a table that lists the density of metals, such as aluminum, copper, iron, stainless steel, magnesium, and lead, and their alloys.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004129
EISBN: 978-1-62708-184-9
...-proof (environmental) connectors can provide a false sense of security, based on the wicking nature of multistrand wire or coaxial leads. Any nick, slit, or hole that penetrates the sheathing and/or insulation allows moisture to enter the cable, wick along the strands, and enter the black box through...
Abstract
This article provides a historical review of corrosion problems in military electronic equipment. It describes the importance of design for corrosion control of an electronic black box used to contain electrical equipment that provides various functions. The article illustrates corrosion control aspects, such as the position of printed circuit boards (PCBs) and proper location of connectors for insertion of the PCBs. It discusses various materials and alloys considered for connectors, PCB contacts, and circuits. The article concludes with a discussion on the effects of contaminants on the electronic black box.
Book: Corrosion: Materials
Series: ASM Handbook
Volume: 13B
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v13b.a0003819
EISBN: 978-1-62708-183-2
... was arbitrarily placed in this category.) C, 500–1270 μm/yr (20–50 mils/yr): lead may be used where this effect on life can be tolerated. D, >1270 μm/yr (>50 mils/yr): corrosion rate too high to merit any consideration of lead Tin-Lead Solder Alloys Solders were based on the tin-lead system...
Abstract
The rate and form of corrosion that occur in a particular situation depend on many complex variables. This article discusses the rate of corrosion of lead in natural and domestic water depending on the degree of water hardness caused by calcium and magnesium salts. Lead exhibits consistent durability in all types of atmospheric exposure, including industrial, rural, and marine. The article tabulates the corrosion of lead in various natural outdoor atmospheres and the corrosion of lead alloys in various soils. It explains the factors that influence in initiating or accelerating corrosion: galvanic coupling, differential aeration, alkalinity, and stray currents. The resistance of lead and lead alloys to corrosion by a wide variety of chemicals is attributed to the polarization of local anodes caused by the formation of a relatively insoluble surface film of lead corrosion products. The article also provides information on the corrosion rate of lead in chemical environments.
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