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Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002154
EISBN: 978-1-62708-188-7
... Abstract Lapping is the lower-pressure, lower-speed, and lower-power application of the use of fixed abrasives. This article begins with a discussion on the process capabilities of lapping and reviews the selection of abrasive and vehicle for lapping. It describes the methods of lapping outer...
Abstract
Lapping is the lower-pressure, lower-speed, and lower-power application of the use of fixed abrasives. This article begins with a discussion on the process capabilities of lapping and reviews the selection of abrasive and vehicle for lapping. It describes the methods of lapping outer cylindrical surfaces, namely, ring lapping, machine lapping between plates, centerless roll lapping with loose abrasives, and centerless lapping with bonded abrasives. In addition, the article discusses the methods employed for lapping of outer surfaces of piston rings, crankshafts, inner cylindrical surfaces, flat surfaces, end surfaces, spherical surfaces, balls, spring like parts, and gears. It also reviews the problems in flat and end lapping. The article concludes information on the use of lapping in accelerated wearing-in process for matching and aligning components of bearing assemblies.
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in Rough Grinding and Polishing of Fiber-Reinforced Composite Samples[1]
> Metallography and Microstructures
Published: 01 December 2004
Fig. 8 Schematic showing the lapping process. The abrasive is applied to a hard surface and therefore is free to roll and erode the sample surface. The arrows placed on the particles indicate the rolling direction opposite to the platen direction.
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Published: 01 January 1989
Fig. 1 Tapered valve components finished by matched-piece lapping for precise fit of mating surfaces
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Published: 01 January 1989
Fig. 2 Typical ring lapping assembly. Drilled holes and slots permit uniform adjustment.
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Published: 01 January 1989
Fig. 4 Typical vertical lapping machine for finishing cylindrical surfaces in production quantities. Dimensions given in inches
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Published: 01 January 1989
Fig. 5 Setup for lapping production quantities of the valve needle shown in Fig. 3
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Published: 01 January 1989
Fig. 8 Setup and fixture for lapping eight piston rings simultaneously
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Published: 01 January 1989
Fig. 9 Setup for lapping a cylindrical surface on a crankshaft
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Published: 01 January 1989
Fig. 12 Typical horizontal single-face flat lap lapping machine with three conditioning rings. Ring position flattening is achieved by using gravity pressure. Courtesy of P.R. Hoffman Machine Products
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Published: 01 January 1989
Fig. 13 Dynamics of the lapping machine shown in Fig. 12 . Work to be lapped is placed within the conditioning rings, which are held in place but are free to rotate. The work tends to abrade the lap plate, but the rotating action of the conditioning rings causes the lap plate to wear evenly
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Published: 01 January 1989
Fig. 14 A 355 mm (14 in.) planetary fixed-plate dual-face lapping machine. The top plate has been removed to expose the center drive gear, ring drive, and parts carriers. Courtesy of P.R. Hoffman Machine Products
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Published: 01 January 1989
Fig. 15 A 1220 mm (48 in.) planetary top plate drive dual-face lapping machine loaded with a variety of components having various configurations and thicknesses to demonstrate the processing capabilities of the equipment. Shown clockwise, starting with the bottom-most carriers
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Published: 01 January 1989
Fig. 16 Parts requiring different amounts of restraint or support in flat lapping. Symmetrical components similar to (a) and (b) do not require workholders for flat lapping. Asymmetrical components similar to (c) and (d) require workholders to keep them separated from each other. Parts similar
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Published: 01 January 1989
Fig. 19 Setup for end lapping large quantities of hardened steel rollers
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Published: 01 January 1989
Fig. 21 Typical sweep paths of workpiece over lap face in flat lapping. See text for discussion.
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Published: 01 January 1989
Fig. 22 Setup for single-piece spherical lapping with a one-spindle machine using a rotating lap. See text for discussion.
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