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Book: Fractography
Series: ASM Handbook
Volume: 12
Publisher: ASM International
Published: 01 June 2024
DOI: 10.31399/asm.hb.v12.a0006878
EISBN: 978-1-62708-387-4
... Abstract This article presents the failure of polymer-matrix composites and the methodology for fractography. It provides a detailed discussion on the types of translaminar, interlaminar, and intralaminar failures. The article also presents a discussion on the types of fatigue failures...
Abstract
This article presents the failure of polymer-matrix composites and the methodology for fractography. It provides a detailed discussion on the types of translaminar, interlaminar, and intralaminar failures. The article also presents a discussion on the types of fatigue failures, and the influence of composite architecture. It provides details of the fractography associated with defects and damage.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003462
EISBN: 978-1-62708-195-5
... or extremely complex failure modes. Complex failures may include one or more interlaminar, intralaminar, or translaminar fractures, and hence, many fracture surfaces may need to be examined. To reduce the number of surfaces for examination, a decision must be made as to which surfaces are likely to give...
Abstract
This article describes the failure analysis procedures for composites and the techniques to be used in these analyses. These procedures include a review of the available in-service records, materials and processing methods, print requirements, and manufacturing records; visual analysis and nondestructive part evaluation; and verification of materials and processing methods. The article discusses the determination of fiber, matrix, and void volume fractions and verification of ply lay-up and orientation. A review of composites processing parameters; fractography and surface analysis; and mechanical testing and stress analysis is also presented.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003391
EISBN: 978-1-62708-195-5
... (open and/or filled hole) tension and compression, inter/intralaminar shear and tension, and pin bearing. While many specimen details remain fairly generic, the lay-ups, stress concentrations, environmental effects, and failure modes tested are more representative of the actual structure than...
Abstract
Detailed analyses and test correlations are typically required to support design development, structural sizing, and certification. This article addresses issues concerning building block levels ranging from design-allowables coupons up through subcomponents, as these levels exhibit a wide variety of test-analysis correlation objectives. At these levels, enhanced analysis capability can be used most effectively in minimizing test complexity and cost while also reducing design weight and risk. The article discusses the examples of tests for which good correlative capability has shown significant benefit. These include notched (open and/or filled hole) tension and compression, inter/intralaminar shear and tension, and pin bearing.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003458
EISBN: 978-1-62708-195-5
... as that used for delaminations. Intralaminar Matrix Cracks Intralaminar matrix cracks in composite structures are confined to those cracks within a ply or lamina. These intralaminar cracks tend to be transverse to the fiber direction and terminate at the ply boundaries. Crazing and heat damage...
Abstract
This article discusses three typical repair types for composite structures: temporary repairs, adhesively bonded repairs, and bolted repairs. It contains a table that lists general design requirements and considerations for the repair of composite structures. The article describes ten steps for an engineering repair approach to effectively restore structural integrity to damaged composite components. Management, validation and certification of repairs are also discussed. The article presents the design guidelines for analyzing the damage and possible strategies for making a repair. It reviews three repair schemes used in repair design analysis, namely, core replacement, adhesively bonded patch, and mechanically fastened patch. The article also emphasizes the various pitfalls and problems in repair design for composite structures.
Book Chapter
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003378
EISBN: 978-1-62708-195-5
... or deformations, the stresses in each ply can be calculated. Procedures for doing this are presented. The sections just described deal with what may be classified as the nondestructive response of the laminate to external load and environment. The next sections address laminate failure resulting from static...
Abstract
The properties of unidirectional composite (UDC) materials are quite different from those of conventional, metallic materials. This article provides information on the treatment of UDC stress-strain relations in the forms appropriate for analysis of thin plies of material. It explains the development of the relations between mid-surface strains and curvatures and membrane stress and moment resultants. The article discusses the properties, such as thermal expansion, moisture expansion, and conductivity, of symmetric laminates and unsymmetric laminates. It describes the distribution of temperature and moisture through the thickness of a laminate. Stresses caused due to mechanical loads, temperature, and moisture on the laminate are analyzed. The article concludes with information on interlaminar cracking, free-edge delamination, and transverse cracks of laminates.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003040
EISBN: 978-1-62708-200-6
... and the simplification of design ( Ref 1 ). By using the three-dimensional braiding process, not only can the intralaminar failure of filament-wound or tape laid-up composites be prevented, but the low interlaminar properties of the laminated composites can also be prevented. Serious consideration of braids...
Abstract
Braiding is a textile process that is known for its simplicity and versatility. Braided structures are unique in their high level of conformability, torsional stability, and damage resistance. This article describes the braiding process and the mechanical properties of two-dimensional and three-dimensional braiding.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003379
EISBN: 978-1-62708-195-5
... have the number of fibers in the element adjusted to simulate the varying fiber spacing in real laminates. The two properties J 1 and ε eqv cover the initiation (rather than the progression) of matrix failure under all states of combined stress, including interlaminar and intralaminar residual...
Abstract
This article presents a comprehendable and comprehensive physics-based approach for characterizing the strength of fiber-reinforced polymer composites. It begins with background information on the goals and attributes of this method. The article then addresses the characterization of fiber failures in laminates, because these are at the highest strengths that can be attained and, therefore, are usually the design objective. An exception would be if the design goal is to maximize energy absorption, rather than static strength. The discussion proceeds to situations in which the matrix fails first, either by intent, by design error, or because of impact damage. The state of the modeling propagation and arrest of matrix damage follows. Comparisons of this physics-based approach are then made to empirically based failure theories.
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003330
EISBN: 978-1-62708-176-4
... concludes with a discussion on the split-Hopkinson pressure bar test. compression testing fatigue testing fiber-reinforced composites flexure testing interlaminar failure mechanical properties mechanical testing nondestructive techniques shear testing split-hopkinson pressure bar test strain...
Abstract
This article begins with a review of the purposes of mechanical characterization tests and the general considerations related to the mechanical properties of anisotropic systems, specimen fabrication, equipment and fixturing, environmental conditioning, and analysis of test results. It provides information on the specimen preparation, instrumentation, and procedures for various mechanical test methods of fiber-reinforced composites. These include the compression test, flexure test, shear test, open hole tension test, and compression after impact test. The article describes three distinct fracture modes, namely, crack opening mode, shearing mode, and tearing mode. It presents an overview of fatigue testing and fatigue damage mechanisms of composite materials and reviews the types of mechanical measurements that can be made during the course of testing to assess fatigue damage. The article concludes with a discussion on the split-Hopkinson pressure bar test.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003361
EISBN: 978-1-62708-195-5
... of design ( Ref 1 ). By using the three- dimensional braiding process, not only can the intralaminar failure of filament-wound or tape laid-up composites be prevented, but the low interlaminar properties of the laminated composites can also be prevented. A comprehensive treatment of braiding that does...
Abstract
Braided structures are unique in their high level of conformability, torsional stability, and damage resistance. This article describes the classifications of braiding such as two-dimensional braiding and three-dimensional braiding. It presents the governing equations for computer-controlled braiding in a table. The article lists the applications of braided fabrics and composites. It discusses the formation, structure, and properties of two-dimensional braid composites and three-dimensional braid composites: the damage tolerance and the impact damage limitation.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003449
EISBN: 978-1-62708-195-5
...% Fiber diameter,µm Density, g/cm 3 Strength Modulus Strain to failure, % GPa ksi GPa 10 6 psi α-Al 2 O 3 fiber Almax 99.9% Al 2 O 3 10 3.60 1.0 145 344 49.9 0.30 Nextel-610 99% Al 2 O 3 10–12 3.75 1.9 275.5 370 53.7 0.5 Nextel-440 70% Al 2 O 3 10–12...
Abstract
This article discusses the mechanisms for enhancing the reliability of three types of ceramic-matrix composites: discontinuously reinforced ceramic-matrix composites, continuous fiber ceramic composites, and carbon-carbon composites. It also presents examples of their mechanical and physical properties. Examples that illustrate the properties of commercially available materials are also provided.
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006940
EISBN: 978-1-62708-395-9
... ). There are several fracture modes in polymer composites, namely, delamination or interlaminar fracture, matrix cracking or intralaminar fracture, matrix-fiber debonding, fiber breaking, and fiber pull-out ( Ref 61 , 67 ). Typically, failure processes in polymer composites are time-dependent, reflecting at least...
Abstract
Failure of structural polymeric materials under cyclic application of stress or strain is a subject of industrial importance. The understanding of fatigue mechanisms (damage) and the development of constitutive equations for damage evolution, leading to crack initiation and propagation as a function of loading or displacement history, represent a fundamental problem for scientists and engineers. This article describes the approaches to predict fatigue life and discusses the difference between thermal and mechanical fatigue failure of polymers.
Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002478
EISBN: 978-1-62708-194-8
... complicated for compressive loading as the failure mechanism may vary, but the general formula is (modulus) n /density, where n = 1 2 or 1 3 . While the value of the modulus can be less important because of the fractional exponent, the density always is factored to the first power...
Abstract
This article begins with a discussion on fiber-reinforced composite materials and describes the generic behavior and structure/property relationships of composites. The article summarizes lamina properties and presents equations that help in the calculation of lamina properties. Composite laminates are constructed from lamina with uniaxial fiber orientation and frequently from textile fabrics as well. The article explains the characteristics of symmetric in-plane and through-thickness laminates; asymmetric in-plane and symmetric through-thickness laminates; asymmetric laminates; and curved laminates. It provides information on controlled thermal expansion composites, metal-matrix composites, and ceramic-matrix composites. The article illustrates the types of bonded joints and concludes with a discussion on design for manufacturing.
Book Chapter
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003487
EISBN: 978-1-62708-195-5
... the chemical re- adhesive failure. Rupture of an adhesive bond other resin) in plastic tools. Also used in oor- action between the catalyst and the resin (ei- such that the separation appears to be at the ing or as a surface medium. ther in the polymerizing of resins or vulcani- adhesive-adherend interface...
Abstract
This article presents a comprehensive collection of the definition of terms related to metallurgy.
Book
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.9781627081955
EISBN: 978-1-62708-195-5
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.9781627082006
EISBN: 978-1-62708-200-6
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003068
EISBN: 978-1-62708-200-6
... called be- composition, wt%: SiO 2 72.7; A1203, 1.5; CaO, 8.3; cause the oxides or "earths" of calcium, strontium, and adhesive failure. Rupture of an adhesive bond such MgO, 3.5; Na20 + K20, 14.0. that the separation appears to be at the adhesive-adher- end interface. Sometimes termed failure...
Abstract
This article is a compilation of definitions for terms related to engineering materials, including plastics, elastomers, polymer-matrix composites, adhesives and sealants, ceramics, ceramic-matrix composites, glasses, and carbon-carbon composites.
Book Chapter
Book: Thermal Spray Technology
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005748
EISBN: 978-1-62708-171-9
... material is accelerated testing. A test meant to produce action level. Under Occupational Safety and removed from a surface during abrasion. failures caused by the same mechanism Health Administration (OSHA) regulations, Usually expressed in terms of (1) thickness as expected in eld operation...
Abstract
This article is a compilation of definition of the terms related to thermal spray coating technology.
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.9781627081719
EISBN: 978-1-62708-171-9