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Book Chapter
Design and Fabrication of Inductors for Heat Treating, Brazing, and Soldering
Available to PurchaseSeries: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005841
EISBN: 978-1-62708-167-2
... Abstract Inductors used for brazing can be machined from solid copper shapes or fabricated out of copper tubing, depending on the size and complexity of the braze joint geometry to be heated. This article provides information on inductors (coils) that are generally classified as solenoid...
Abstract
Inductors used for brazing can be machined from solid copper shapes or fabricated out of copper tubing, depending on the size and complexity of the braze joint geometry to be heated. This article provides information on inductors (coils) that are generally classified as solenoid, channel (slot), pancake, hairpin, butterfly, split-return, or internal coils. It discusses the variables pertinent to the design of inductors for brazing, soldering, or heat treating. The article presents various considerations for designing inductors for brazing of dissimilar materials that present a unique challenge in the field of induction brazing.
Book Chapter
Design and Fabrication of Inductors for Induction Heat Treating
Available to PurchaseSeries: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005839
EISBN: 978-1-62708-167-2
... current on the induction coil and process design, and the control of heating in different areas of the inductor part. The article reviews three main tools for adjustment of coil design and fabrication: coupling gap, coil copper profile, and magnetic flux controllers. It examines the method of holding...
Abstract
This article provides information on single-shot and scanning, the two types of induction heat treating processes that are based on whether the induction coil is moving relative to the part during the heating process. It describes the effect of the frequency of induction heating current on the induction coil and process design, and the control of heating in different areas of the inductor part. The article reviews three main tools for adjustment of coil design and fabrication: coupling gap, coil copper profile, and magnetic flux controllers. It examines the method of holding a part and presenting it to the inductor during the initial inductor design. The article provides information on coil leads/busswork and contacts that mechanically and electrically connect the induction coil head to the power supply. It concludes with a discussion on flux and oxide removal, leak and flow checking, silver plating, and electrical parameter measurement.
Image
Machined inductors made from solid copper bar indicating fabrication and wa...
Available to Purchase
in Design and Fabrication of Inductors for Heat Treating, Brazing, and Soldering
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 4 Machined inductors made from solid copper bar indicating fabrication and water-cooling arrangements. (a) Single turn. (b) Two station. (c) Four station with internal cooling. (d) Four station with external cooling. Source: Ref 2
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Image
Magnetic fields and heating patterns produced by various inductors. Source:...
Available to Purchase
in Design and Fabrication of Inductors for Heat Treating, Brazing, and Soldering
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 5 Magnetic fields and heating patterns produced by various inductors. Source: Ref 3
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Image
The majority of factors related to premature failures of inductors can be c...
Available to Purchase
in Systematic Analysis of Induction Coil Failures and Prevention
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 3 The majority of factors related to premature failures of inductors can be categorized into these four groups. Source: Ref 5
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Image
In some applications, inductors are exposed to hostile working environments...
Available to Purchase
in Systematic Analysis of Induction Coil Failures and Prevention
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 14 In some applications, inductors are exposed to hostile working environments. This includes repeatable heating and cooling; the presence of smoke, steam, special atmospheres, and quench fluid; etc. Courtesy of Inductoheat Inc.
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Examples of gap-by-gap inductors used for tooth-by-tooth gear hardening. So...
Available to Purchase
in Systematic Analysis of Induction Coil Failures and Prevention
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 35 Examples of gap-by-gap inductors used for tooth-by-tooth gear hardening. Source: Ref 28
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in Systematic Analysis of Induction Coil Failures and Prevention
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 38 These clamshell or split inductors feature integrated quench. Source: Ref 1
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in Systematic Analysis of Induction Coil Failures and Prevention
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 46 Variety of inductors for heating internal surfaces. Source: Ref 34
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Image
Split-return inductors for use in pipe seam annealing (top) and selective-h...
Available to Purchase
in Systematic Analysis of Induction Coil Failures and Prevention
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 51 Split-return inductors for use in pipe seam annealing (top) and selective-hardening (bottom) applications. Source: Ref 36
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in Systematic Analysis of Induction Coil Failures and Prevention
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 68 Computerized-numerical-control-machined inductors
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Published: 09 June 2014
Fig. 13 Examples of gap-by-gap inductors. Courtesy of Inductoheat, Inc.
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Mechanical aspects of the induction machine using oval solenoid inductors r...
Available to PurchasePublished: 09 June 2014
Fig. 12 Mechanical aspects of the induction machine using oval solenoid inductors relate to bars entering, transporting through the induction coil, and exiting.
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Losses in 2000 kW inductors for copper alloys of different models. Source: ...
Available to PurchasePublished: 09 June 2014
Fig. 15 Losses in 2000 kW inductors for copper alloys of different models. Source: Ref 8
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Several examples of hairpin-type inductors for static hardening of localize...
Available to PurchasePublished: 09 June 2014
Fig. 22 Several examples of hairpin-type inductors for static hardening of localized areas (quench devices are not shown). Source: Ref 28
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A family of inductors that belong to the group of solenoid coils. (a) Multi...
Available to PurchasePublished: 09 June 2014
Fig. 24 A family of inductors that belong to the group of solenoid coils. (a) Multiturn and single-turn coils for single-place heating. (b) Single-turn for multiplace heating. (c) Multiturn for multiplace heating. (d) Round multiturn. (e) Rectangular multiturn. (f) Formed multiturn. (g
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Clamshell or split inductors were developed and extensively used for induct...
Available to PurchasePublished: 09 June 2014
Fig. 5 Clamshell or split inductors were developed and extensively used for induction hardening of crankshafts in the 1940s. Source: Ref 1 , 9
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(a) Non-encircling U-shaped inductors. (b) Close-up view of carbide guides ...
Available to PurchasePublished: 09 June 2014
Fig. 8 (a) Non-encircling U-shaped inductors. (b) Close-up view of carbide guides that ride on the journal. Source: Ref 2
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Rotational-type crankshaft hardening machine with U-shaped inductors. Sourc...
Available to PurchasePublished: 09 June 2014
Fig. 9 Rotational-type crankshaft hardening machine with U-shaped inductors. Source: Ref 1
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Published: 01 December 1998
Fig. 3 Magnetic fields and heating patterns produced by various inductors
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