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Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001270
EISBN: 978-1-62708-170-2
... considered in this article include metal coatings, such as zinc coatings, and alloy coatings, such as zinc-iron, types 1 and 2 aluminum, Zn-5AI, Zn-55AI, and lead-tin coatings. aluminum coatings continuous hot dip coatings ferrous metals lead-tin alloycoatings microstructure steel sheet surface...
Abstract
This article discusses the processes involved in continuous hotdip coating of steel sheets, namely, hot and cold line processing, surface preparation, and post treatment. It outlines the properties and microstructures of metals and their alloys used in this process. The coatings considered in this article include metal coatings, such as zinc coatings, and alloy coatings, such as zinc-iron, types 1 and 2 aluminum, Zn-5AI, Zn-55AI, and lead-tin coatings.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003688
EISBN: 978-1-62708-182-5
... Abstract This article describes the basic principles, processing steps, and benefits of continuous hot dip coatings. It provides useful information on the principal types of coatings applied in the hot-dip process. The types of coatings include galvanized coatings, galvannealed coatings, 55Al...
Abstract
This article describes the basic principles, processing steps, and benefits of continuous hot dip coatings. It provides useful information on the principal types of coatings applied in the hot-dip process. The types of coatings include galvanized coatings, galvannealed coatings, 55Al-Zn coating, 95Zn-Al coating, and aluminized coatings.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001272
EISBN: 978-1-62708-170-2
... galvanizing equipment and galvanizing post treatments. alloying elements batch galvanizing equipment batch hot dip galvanized coatings cleaning coating thickness conventional batch galvanizing galvanizing galvanizing post treatment iron mechanical properties metallurgical characteristics...
Abstract
This article commences with a description of the applications of galvanized coatings and provides information on metallurgical characteristics, such as coating thickness and alloying elements. It examines the effect of galvanizing process on the mechanical properties of steels and briefly describes the cleaning procedures of iron and steel pieces, before galvanizing. The article discusses the different types of conventional batch galvanizing practices. Information on the galvanizing of silicon-killed steels is also presented. The article concludes with helpful information on batch galvanizing equipment and galvanizing post treatments.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003689
EISBN: 978-1-62708-182-5
... Abstract This article provides a discussion on the two basic steps of the batch hot dip galvanizing process: surface preparation and galvanizing. It describes the factors affecting coating thickness and coating structure. The mechanical properties of the coating and steel substrate are also...
Abstract
This article provides a discussion on the two basic steps of the batch hot dip galvanizing process: surface preparation and galvanizing. It describes the factors affecting coating thickness and coating structure. The mechanical properties of the coating and steel substrate are also discussed. The article also provides information on the various factors that should be considered before galvanizing a material. It examines the performances of galvanized coatings in corrosion service. The joining of galvanized structural members by bolting and welding is also discussed. The article describes the synergistic effects of galvanized and painted systems. It explains the applications of hot dip galvanized steel. The article concludes with information on pertinent galvanizing specifications under the authority of the American Society for Testing and Materials.
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Published: 01 August 2013
Fig. 6 Schematic diagram of the pot region of a continuous hot dip metal coating line. Schematic redrawn based on Ref 2 and 3
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Published: 01 January 1994
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Published: 01 January 1994
Fig. 8 Corrosion losses of hot dip coatings in the industrial environment of Bethlehem, PA. Source: Ref 18
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Published: 01 January 1994
Fig. 1 Photomicrograph of typical hot dip galvanized coating. The molten zinc is interlocked into the steel by the alloy reaction, which forms zinc-iron layers and creates a metallurgical bond. See Table 3 for properties of alloy layers. 250×
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Published: 01 January 1994
Fig. 15 Effect of nickel additions to the galvanizing bath. (a) Typical hot dip galvanized coating on mild steel. (b) Coating on silicon-killed steel, galvanized in bath containing nickel additions. Note the relatively thin delta layer and the thick, coarse zeta layer in (b). Both 250×. Source
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Published: 01 January 1994
Fig. 4 Typical hot dip galvanized coating. Note the gradual transition from layer to layer, which results in a strong bond between base metal and coating.
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Published: 01 January 1994
Fig. 5 Service life versus coating thickness for hot dip galvanized steel in various atmospheres. Source: Ref 8
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Published: 01 January 1994
Fig. 6 Time to first maintenance versus coating thickness for hot dip galvanized coatings in seawater immersion and sea spray exposures. Source: Ref 11
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Published: 01 January 1990
Fig. 4 Photomicrograph of a typical hot dip galvanized coating. The molten zinc is interlocked into the steel by the alloy reaction, which forms zinc-iron layers and creates a metallurgical bond. 250×
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Published: 01 January 1990
Fig. 5 Microstructure of continuously galvanized steel. In continuous hot dip galvanizing, the formation of various iron-zinc alloy layers is suppressed by the addition of 0.1 to 0.2% Al.
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Published: 01 January 2006
Fig. 12 Corrosion-time plots for hot dip zinc, zinc-aluminum (55Al-1.5Si-43.5Zn), and aluminum-coated steel in (a) marine atmosphere (Kure Beach, NC: 250 m, or 800 ft, lot), (b) severe marine atmosphere (Kure Beach, NC: 25 m, or 80 ft, lot), and (c) industrial atmosphere (Bethlehem, PA)
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in Indirect Nondestructive Measurements of Die Wear in Stamping Productions[1]
> Metalworking: Sheet Forming
Published: 01 January 2006
Fig. 3 Evolution of surface conditions on a draw die for a hot dip galvanized dual-phase 600 part of 1.4 mm (0.06 in.). (a) After ∼35,000 drawings. Chromium plated. (b) After ∼106,200 drawings. Thermal-diffusion (TD) VC treated. (c) and (d) Slightly roughened radii after ∼417,700 drawings. TD
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in Indirect Nondestructive Measurements of Die Wear in Stamping Productions[1]
> Metalworking: Sheet Forming
Published: 01 January 2006
Fig. 8 Mild zinc buildup on die surfaces for hot dip galvanized dual-phase 600 parts of (a) 1.4 mm (0.06 in.) and (b) 1.9 mm (0.08 in.)
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in Metallography and Microstructures of Low-Carbon and Coated Steels
> Metallography and Microstructures
Published: 01 December 2004
Fig. 45 Microstructure of a hot dipped galvanized coating on a low-carbon steel sheet. Etched in 1% nitric acid/amyl alcohol. 1000×
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in Metallography and Microstructures of Low-Carbon and Coated Steels
> Metallography and Microstructures
Published: 01 December 2004
Fig. 48 Microstructure of a hot dipped Galfan coating on a low-carbon steel sheet. Etched in 2% nitric acid in amyl alcohol. Differential (Nomarski) interference contrast illumination. 1500×
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Published: 31 October 2011
Fig. 13 Welding current range plot for three hot dipped galvannealed dual-phase steels. Source: Ref 6
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