This datasheet provides information on key alloy metallurgy, fabrication characteristics, mill-product specifications, processing effects on physical properties, and applications of high-strength alloy 2014. It contains tables that list values of tensile property limits for alloy 2014 flat product, rod, wire, bar, extrusions, and forgings.

Alloy 2040 is a forging alloy with a significant improvement in elevated temperature properties over alloys 2014 and 2219. This datasheet provides information on composition limits of 2040 and provides a comparison of design mechanical properties of 2040 and 2014.

This article illustrates the relationships among commonly used 2xxx series alloys. It contains tables that list values for composition limits of aluminum-lithium alloys, and aerospace alloys and their temper conditions according to primary design requirements.

Aluminum powders can be formed into components by several competing technologies, including powder metallurgy (PM), metal injection molding, powder forging, and additive manufacturing. This article explores PM methodologies that are being exploited to manufacture such components. It reviews emerging technologies that promise to offer exciting ways to produce aluminum parts. The article discusses the various steps involved in PM, such as powder production, compaction, sintering, repressing, and heat treatment. It provides information on aluminum production statistics and the wear-resistance applications of PM.

The powder metallurgy (PM) process is a relatively efficient and economic process that can be used to produce high quantities of aluminum components with a reasonable degree of precision and finds application in camshaft bearing cap (cam cap) production. The article discusses the production steps involved in cam cap manufacturing: powder production, compaction, sintering, repressing, and heat treatment. In addition, it reviews the R&D work involved in improving the structural properties of emerging aluminum alloy systems.

Wrought heat treatable 7xxx alloys are more responsive to precipitation hardening than the 2xxx series alloys and can achieve higher strength levels, approaching tensile strengths of 690 MPa (100 ksi). This article provides an overview of key metallurgy, properties, and applications of the 7xxx aluminum alloy. It also illustrates the natural aging characteristics of 7050 aluminum sheet alloys at room temperature and relationships among commonly used alloys in the 7xxx series.

Aluminum and its alloys can be joined by as many or more methods than any other metal. This article discusses the properties of aluminum, namely hydrogen solubility, electrical conductivity, and thermal characteristics. It analyses the primary factors commonly considered when selecting a welding filler alloy. These include ease of welding or freedom from cracking, tensile or shear strength of the weld, weld ductility, service temperature, corrosion resistance, and color match between the weld and base alloy after anodizing. The article provides a detailed description of gas-shielded arc welding processes for welding of aluminum alloys and also reviews other welding processes such as oxyfuel gas welding and laser-beam welding.

This article provides an overview of fatigue and fracture resistance of aluminum alloys. It discusses the characteristics of aluminum alloy classes and the fracture mechanics of aluminum alloys. The article tabulates relative stress-corrosion cracking ratings for high-strength wrought aluminum products. It analyzes the selection of various alloys for stress-corrosion cracking resistance, including aluminum-lithium alloys, copper-free 7XXX alloys, and casting alloys. The article presents a list of typical tensile properties and fatigue limit of aluminum alloys. It also describes the effects of composition, microstructure, thermal treatments, and processing in fatigue crack growth of aluminum alloys.

Metallic matrices are essential constituents for the fabrication of metal-matrix composites (MMCs). This article describes three different classes of aluminum alloys, namely, commercial aluminum alloys, low-density and high-modulus alloys, and high temperature alloys. It presents typical tensile properties and fracture toughness of the selected heat treatable aluminum alloys in a table. Titanium alloys are very attractive for MMC applications, due to their higher strength and temperature capability compared to aluminum alloys. The article tabulates the effect of heat treatment on room-temperature properties and tensile properties of Ti-25Al-17Nb alloy sheet.

Understanding the mechanical properties of aluminum alloys is useful for the designer for choosing the best alloy and establishing appropriate allowable stress values, and for the aluminum producer to control the fabrication processes. This article discusses the nature and significance of mechanical property data and of stress-strain curves detailing the effects of mechanical properties on the design and selection of aluminum alloys. The properties include tensile, compressive, shear, bearing, creep and creep-rupture, fatigue, and fracture resistance properties.

This datasheet provides information on composition limits, fabrication characteristics, processing effects on physical and tensile properties, and applications of sheet alloy 5182.

Alloy 2519 is an Al-Cu alloy that was developed as a higher strength weldable alloy for armor plate. This datasheet provides information on key alloy metallurgy of alloy 2519 and processing effects on mechanical properties of 2519-T87 plate.

Weldability is a function of three major factors: base material quality, welding process, and design. This article focuses on base-metal weldability of aluminum alloys in terms of mechanical property degradation in both the weld region and heat-affected zone, weld porosity, and susceptibility to solidification cracking and liquation cracking. It provides an overview on welding processes, including gas metal arc welding, gas tungsten arc welding, resistance spot and seam welding, laser beam welding, and various solid-state welding processes. A review on joint design is also included, mainly in the general factors associated with service weldability (fitness). The article also provides a discussion on the selection and weldability of non-heat-treatable aluminum alloys, heat treatable aluminum alloys, aluminum-lithium alloys, and aluminum metal-matrix composites.

Commercial aluminum alloys are classified based on how they are made and what they contain. This article describes the ANSI H35.1 designation system, which is widely used to classify wrought and cast aluminum alloys. The ANSI standard uses a four-digit numbering system to identify alloying elements, compositional modifications, purity levels, and product types. It also uses a multicharacter code to convey process-related details on heat treating, hardening, cooling, cold working, and other stabilization treatments. The article includes several large tables that provide extensive information on aluminum alloy and temper designations and how they correspond to critical mechanical properties as well as other designation systems.

This article discusses the concepts underlying linear elastic fracture mechanics and elastic-plastic fracture mechanics as well as their importance in characterizing the fracture behavior of the high-strength aluminum alloys. It describes the three methods used for analyzing elastic-plastic fracture, namely R-curve concept, J-integral concept, and crack tip opening displacement method. The article considers the primary measures used to assess the toughness of aluminum alloy castings and wrought alloys: notch toughness, tear resistance, and plane-strain fracture toughness.

Heat treatment of aluminum alloys is assessed by various quality-assurance methods that include metallographic examination, hardness measurements, mechanical property tests, corrosion-resistance tests, and electrical conductivity testing. The use of hardness measurements in the quality assurance of heat treated aluminum products is effectively used in conjunction with the measurement of surface electrical conductivity. This article provides a detailed discussion of the error sources in eddy-current conductivity measurements. It also presents useful information on the variation of electrical conductivity of alloy 2024 samples as a function of aging time at different isothermal holding temperatures.

Discontinuously reinforced aluminum (DRA) alloy metal-matrix composites (MMCs) represent an advanced aluminum materials concept whereby ceramic particles, or whiskers, are added to aluminum-base alloys through the use of either ingot-melting or casting and/or powder-metallurgy (P/M) techniques. This article begins with a summary of general observations on the forging of discontinuously reinforced composites. It provides information on some of the specific experimental results obtained on various DRA systems, including 2xxx DRA alloys and cast DRA alloys. The article reviews the efforts on the modeling of behavior of specific alloy systems, with a comparison of experimental results to the modeling attempts. It concludes with information on the properties of deformation-processed DRA alloys.

This article describes the effects of cyclic fatigue properties on aluminum alloys. It provides a discussion on strain-control fatigue and the effects of two microstructural features on the strain life of aluminum alloys: shearable precipitates and precipitate-free zones. The article discusses various models of fatigue crack growth (FCG) and the effects of alloy microstructure and composition on FCG.

Aluminum mill products are those that have been subjected to plastic deformation by hot- and cold-working mill processes such as rolling, extruding, and drawing, either singly or in combination. Microstructural changes associated with the working and with any accompanying thermal treatments are used to control certain properties and characteristics of the worked, or wrought, product or alloy. This article discusses the designation system, classification, product forms, corrosion and fabrication characteristics, and applications of wrought aluminum alloys. Commercial wrought aluminum products are divided into flat-rolled products (sheet, plate, and foil); rod, bar, and wire; tubular products; shapes; and forgings. The article discusses factors affecting the strengthening mechanisms, fracture toughness, and physical properties of aluminum alloys, in addition to the effects of alloying on the physical and mechanical properties. Important alloying elements and impurities are listed alphabetically as a concise review of major effects.

The development of aluminum alloys has progressed along two tracks: heat treatable and non-heat treatable. The Aluminum Association alloy composition limits and product temper are defined for major alloying elements. This article summarizes the historical evolution of the different series of wrought aluminum alloys (1xxx to 8xxx) and discusses their applications based on the alloying system introduced by the Aluminum Association.