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C. Zimmerman, S.P. Boppana, K. Katbi
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W.C. Mohr, O.W. Blodgett
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Harvey R. Castner
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Burak Akyuz, Nicholas Steinhoff
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Published: 01 January 1993
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Published: 31 August 2017
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001435
EISBN: 978-1-62708-173-3
... techniques, such as groove face grooving, studding, joint design modifications, and peening, for improving the strength of a weld or its fitness for service. The article discusses the need for postweld heat treatment that depends on the condition of the casting, possible distortion during subsequent...
Abstract
Cast iron can be described as an alloy of predominantly iron, carbon, and silicon. This article discusses the classification of cast irons, such as gray cast iron, white cast iron, malleable cast iron, ductile cast iron, and compacted graphite iron. It reviews the various special techniques, such as groove face grooving, studding, joint design modifications, and peening, for improving the strength of a weld or its fitness for service. The article discusses the need for postweld heat treatment that depends on the condition of the casting, possible distortion during subsequent machining, the desired finish of the machined surfaces, and prior heat treatment. It describes various welding process for welding cast irons, including oxyfuel welding, braze welding, shielded metal arc welding, gas metal arc welding, and gas-tungsten arc welding.
Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006301
EISBN: 978-1-62708-179-5
... welding, oxyfuel welding, and braze welding. The article discusses various special techniques, such as groove-face grooving, studding, joint design modifications, and peening, for improving the strength of a weld or its fitness for service. The article describes other fusion welding methods...
Abstract
This article describes some examples of the different welding processes for gray, ductile, and malleable irons. These processes include fusion welding, repair welding, shielded metal arc welding, gas metal arc welding, flux cored arc welding, gas tungsten arc welding, submerged arc welding, oxyfuel welding, and braze welding. The article discusses various special techniques, such as groove-face grooving, studding, joint design modifications, and peening, for improving the strength of a weld or its fitness for service. The article describes other fusion welding methods such as electrical resistance welding and thermite welding. It reviews thermal spraying processes, such as flame spraying, arc spraying, and plasma spraying, of a cast iron.
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Alternative chevron notch (a) and face grooves (b) for single-edge cracked ...
Available to PurchasePublished: 01 January 2003
Book Chapter
Machinability Test Methods
Available to PurchaseBook: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002177
EISBN: 978-1-62708-188-7
... cutting tools, including the impact test, turning test, and facing test, are described. The article lists the factors to be taken into consideration in measuring the machinability of a material. The article presents general recommendations for proper chip groove selection on carbide tools and concludes...
Abstract
This article discusses the factors to be considered in selecting and evaluating machining tests for the purpose of evaluating cutting tool performance and workpiece machinability. It provides a brief description of cutting tool materials, such as high-speed steels, uncoated and coated carbides, cermets, ceramics, cubic boron nitride, and polycrystalline diamond. The article considers the matrices that represent the range of tests performed on candidate cutting tool materials: the workpiece matrix, the property matrix, and the operation matrix. Various machine tests used to evaluate cutting tools, including the impact test, turning test, and facing test, are described. The article lists the factors to be taken into consideration in measuring the machinability of a material. The article presents general recommendations for proper chip groove selection on carbide tools and concludes with information on machining economics.
Book Chapter
General Design Considerations for Arc Welding Processes
Available to PurchaseSeries: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005558
EISBN: 978-1-62708-174-0
... for V-groove welds. The U-groove preparations can be prepared by air carbon arc gouging or by machining, which yields more uniform grooves. Because J-grooves and U-grooves require at least 3 mm ( 1 8 in.) root face and 6 mm ( 1 4 in.) radius at the root of the joint, the material...
Abstract
This article provides information on the various types of welds and joints. It reviews the weld joint design considerations: the ability to transfer load and the cost. The article explains the throat size and weld size requirements of fillet welds, and presents a comparison of fillet and groove welds. It details the various design considerations for groove-weld selection, including the groove angle, root opening, and depth of the groove. The article also describes the methods of edge preparation and concludes with an illustration of the recommended proportions of grooves for arc welding.
Book Chapter
Glossary of Terms: Welding Fundamentals and Processes
Available to PurchaseSeries: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005646
EISBN: 978-1-62708-174-0
... ange weld size The weld metal thickness by heating them in air in a forge and by face reinforcement Weld reinforcement at the measured at the weld root. applying pressure or blows suf cient to cause are-bevel-groove weld A weld in a groove permanent deformation at the interface. See side of the joint...
Abstract
This article is a compilation of definitions for terms related to welding fundamentals and all welding processes. The processes include arc and resistance welding, friction stir welding, laser beam welding, explosive welding, and ultrasonic welding.
Book
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.9781627081740
EISBN: 978-1-62708-174-0
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001474
EISBN: 978-1-62708-173-3
... weldments represent the type of weld and weld joint that are to be used in production. Groove welds in butt joints in plate and pipe are shown in Fig. 1 and 2 , respectively. Two examples of fillet welds in T-joints are shown in Fig. 3 . Fillet welds can also be deposited on lap, corner, or edge joints...
Abstract
Welding codes and standards usually require the qualification of welding procedures prior to being used in production. This is to ensure that welds will meet the minimum quality and mechanical property requirements for the application. This article provides an overview of the welding procedure qualification guidelines and test methods. It also reviews the codes, standards, and specifications that govern the design and fabrication of welded structures for the procedure qualification details that are appropriate for a given application.
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Typical applications of PCBN tools with a lowered CBN content. Use of PCBN ...
Available to PurchasePublished: 01 January 1989
Fig. 22 Typical applications of PCBN tools with a lowered CBN content. Use of PCBN inserts (DBC50) in hardened steels (55 to 62 HRC). (a) Facing. (b) Copy turning. (c) Threading. (d) Grooving
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Orientation and motion of torch relative to workpiece in one-pass forehand ...
Available to PurchasePublished: 01 January 1993
Fig. 8 Orientation and motion of torch relative to workpiece in one-pass forehand oxyacetylene welding. The cone of flame should be kept close to, but should never touch, the weld pool or pipe groove face. Source: Ref 5
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Image
Orientation and motion of torch relative to workpiece in one-pass backhand ...
Available to PurchasePublished: 01 January 1993
Fig. 9 Orientation and motion of torch relative to workpiece in one-pass backhand oxyacetylene welding. The cone of flame should be kept close to, but should never touch, the weld pool or pipe groove face. Source: Ref 5
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Image
Basic operations performed on turning equipment. (a) Facing. (b) Straight t...
Available to PurchasePublished: 01 January 1989
Fig. 1 Basic operations performed on turning equipment. (a) Facing. (b) Straight turning. (c) Taper turning. (d) Grooving and cutoff. (e) Threading. (f) Tracer turning. (g) Drilling. (h) Reaming. (i) Boring
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Image
Schematics of various ball bearing types and configurations. (a) Convention...
Available to PurchasePublished: 31 December 2017
Fig. 3 Schematics of various ball bearing types and configurations. (a) Conventional methodology of mounting a deep-groove Conrad-type ball bearing. (ϕ is the assembly angle.) (b) Double-row self-aligning radial ball bearing incorporating a spherically-shaped outer raceway. (c) Components
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Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001811
EISBN: 978-1-62708-180-1
... might slip or wind off the face. Drum size, groove contour, pressure, and drum material relate closely to the matters previously discussed on sheaves. The groove contour in grooved drums should be the same as in sheaves. The radial pressure between rope and drum on the first layer of a properly...
Abstract
This article focuses on the mechanisms and common causes of failure of metal components in lifting equipment in the following three categories: cranes and bridges, particularly those for outdoor and other low-temperature service; attachments used for direct lifting, such as hooks, chains, wire rope, slings, beams, bales, and trunnions; and built-in members such as shafts, gears, and drums.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001438
EISBN: 978-1-62708-173-3
... Butt joints—60° double-V-groove, 3.2 mm ( 1 8 in.) root face (c) 12.7 1 2 1.6 1 16 6.4 1 4 6.4 1 4 Helium 18.9 40 375–525 … … 260 500 3 Lap joints—fillet welded (d) 1.6 1 16 0 0 1.6 1 16 1.6...
Abstract
Copper and copper alloys offer a unique combination of material properties that makes them advantageous for many manufacturing environments. This article begins with a discussion on common metals that are alloyed with copper to produce the various copper alloys. It then reviews the factors that affect the weldability of copper alloys, including thermal conductivity of the alloy being welded, shielding gas, type of current used during welding, joint design, welding position, and surface condition. The article provides information on arc welding processes such as gas-metal arc welding, shielded metal arc welding, submerged arc welding, plasma arc welding, and gas-tungsten arc welding. It concludes with a discussion on safe welding practices.
Book Chapter
Qualification of Welding Procedures and Personnel
Available to PurchaseSeries: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005557
EISBN: 978-1-62708-174-0
.... Groove-welded butt joints in plate and pipe are shown in Fig. 2 and 3 , respectively, as examples of standard test weldments. Two examples of fillet welds in T-joints are shown in Fig. 4 . Fillet welds can also be deposited on lap, corner, or edge joints. A partial penetration weld in a T-joint...
Abstract
Qualification of welding procedures and personnel is an important step to assure the quality and performance of any welded component or structure. This article summarizes common welding procedures, personnel qualification variables, and test methods. Welding procedure qualification tests can be categorized as either standard or special. The article discusses the purpose of qualifying a welding procedure to demonstrate that the resulting welds will meet prescribed quality standards and the qualification of the personnel.
Book Chapter
Failures of Cranes and Lifting Equipment
Available to PurchaseSeries: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006830
EISBN: 978-1-62708-329-4
... with grooved drums when the rope will never wind in more than one layer and when the rope cannot jump the grooves. Flanges are necessary for multiple-layer winding and for cases where the rope might slip or wind off the face. Drum size, groove contour, pressure, and drum material relate closely...
Abstract
The types of metal components used in lifting equipment include gears, shafts, drums and sheaves, brakes, brake wheels, couplings, bearings, wheels, electrical switchgear, chains, wire rope, and hooks. This article primarily deals with many of these metal components of lifting equipment in three categories: cranes and bridges, attachments used for direct lifting, and built-in members of lifting equipment. It first reviews the mechanisms, origins, and investigation of failures. Then the article describes the materials used for lifting equipment, followed by a section explaining the failure analysis of wire ropes and the failure of wire ropes due to corrosion, a common cause of wire-rope failure. Further, it reviews the characteristics of shock loading, abrasive wear, and stress-corrosion cracking of a wire rope. Then, the article provides information on the failure analysis of chains, hooks, shafts, and cranes and related members.
Book Chapter
Trepanning
Available to PurchaseBook: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002131
EISBN: 978-1-62708-188-7
... than the use of single-point tools for producing a circular face groove. Example 2: Trepanning Versus Single-Point Plunge Cutting Originally, the 73 mm (2 7 8 in.) groove in the 4140 steel part shown in Fig. 4 was produced in roughing and finishing operations on a lathe, using single...
Abstract
Trepanning is used in at least four distinct production applications: round disks, large shallow through holes, circular grooves, and deep holes. This article provides an overview of the first three applications. It describes the machines, tools, techniques, and cutting fluids used for deep-hole trepanning. The article contains a table that lists speeds and feeds for the deep-hole trepanning of various steels with high-speed tool steels and carbide tools.
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