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gray cast iron
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Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006316
EISBN: 978-1-62708-179-5
... Abstract Thin-wall gray cast iron (TWGCI) can be seen as a potential material for the preparation of lightweight castings in automotive engineering applications. This article discusses the most important challenges for TWGCI: cooling rate, solidification, macrostructure, microstructure...
Abstract
Thin-wall gray cast iron (TWGCI) can be seen as a potential material for the preparation of lightweight castings in automotive engineering applications. This article discusses the most important challenges for TWGCI: cooling rate, solidification, macrostructure, microstructure, and chilling tendency. It reviews the tensile properties and thermophysical properties of gray cast iron. The article describes the variables that influence molten iron preparation: charge materials, melting furnace thermal regime, chemical composition, modification and inoculation treatment, holding time/pouring procedure, mold properties (mold temperature, thermophysical properties of mold and mold coating), and casting design.
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in Mechanisms and Appearances of Ductile and Brittle Fracture in Metals
> Failure Analysis and Prevention
Published: 01 January 2002
Fig. 58 As-cast gray cast iron loaded in tension. It is common to find little or no macroscale information visible on the fracture surface of many casting alloys to indicate the fracture origin and direction of crack propagation. There are exceptions to this, including the nodular irons
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in Mechanisms and Appearances of Ductile and Brittle Fracture in Metals
> Failure Analysis and Prevention
Published: 15 January 2021
Fig. 58 As-cast gray cast iron loaded in tension. It is common to find little or no macroscale information visible on the fracture surface of many casting alloys to indicate the fracture origin and direction of crack propagation. Exceptions to this include nodular irons and some aluminum
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Published: 01 January 1994
Fig. 7 Hardness profiles for various ion-nitrided materials. 1, gray cast iron; 2, ductile cast iron; 3, AISI 1040; 4, carburizing steel; 5, low-alloy steel; 6, nitriding steel; 7, 5% Cr hot-work steel; 8, cold-worked die steel; 9, ferritic stainless steel; 10, AISI 420 stainless steel; 11, 18
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in Plasma (Ion) Nitriding and Nitrocarburizing of Steels
> Steel Heat Treating Fundamentals and Processes
Published: 01 August 2013
Fig. 23 Hardness profile for various ion-nitrided materials. 1, gray cast iron; 2, ductile cast iron; 3, AISI 1040; 4, carburizing steel; 5, low-alloy steel; 6, nitriding steel; 7, 5% Cr hot-worked steel; 8, cold-worked die steel; 9, ferritic stainless steel; 10, AISI 420 stainless steel; 11
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Published: 27 April 2016
Fig. 12 Microstructure of a gray cast iron showing flake graphite. Transverse section etched with nital. Source: Ref 6
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Published: 01 December 2004
Fig. 5 Microstructures of (a) a gray cast iron with a ferrite-pearlite matrix, 4% picral etch, 320×, and (b) an alloy white cast iron. White constituent is cementite, and the darker constituent is martensite with some retained austenite. 4% picral etch. 250×. Courtesy of A.O. Benscoter, Lehigh
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Published: 01 December 2004
Fig. 6 Microstructure of gray cast iron showing graphite flakes and phosphorus-rich eutectic in a pearlite matrix. Nital etch
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Published: 01 January 1989
Fig. 18 Effect of cutting speed on PCBN tool life when machining gray cast iron. Machining parameters: feed rate = 0.1 mm/rev (0.04 in./rev); depth of cut = 1.0 mm (0.040 in.)
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Published: 31 October 2011
Fig. 13 Cross section of camshaft lobe. Material is pearlitic gray cast iron. Courtesy of Sciaky, Inc.
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Published: 01 January 2002
Fig. 13 Failures of gray cast iron paper-roll driers. (a) Axial-shell failure. (b) Circumferential-shell failure
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Published: 01 January 2002
Fig. 41 Graphitic corrosion of a gray cast iron sewer pipe section removed from the mud bottom of a seawater bay. Graphitic corrosion on the outside diameter surface is apparent for approximately 25% of the wall thickness. Courtesy of S.R. Freeman, Millennium Metallurgy, Ltd.
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Published: 01 January 2002
Fig. 42 A 25 cm (10 in.) diam gray cast iron pipe that failed due to graphitic corrosion. The pipe was part of a water supply to a fire protection system. The external surface was covered with soil and the inside surface in contact with water. The pipe had been experienced cracking and through
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Published: 31 August 2017
Fig. 6 Effect of superheat on the eutectic temperature of gray cast iron. Source: Esser and Lautenbusch as quoted in Ref 19
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Published: 31 August 2017
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Published: 31 December 2017
Fig. 12 Scanning electron microscopy surface images of G3500 gray cast iron samples nitrocarburized at 570 °C (1060 °F) for 4 h using (a) plasma (50% nitrogen, 2% methane, and 48% hydrogen) and (b) one-step gas ( K N = 3.5 and K C = 0.24) methods. Adapted from Ref 11
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Published: 31 December 2017
Fig. 13 Surface roughness of G3500 gray cast iron samples nitrocarburized at 570 °C (1060 °F) for 4 h using plasma (50% nitrogen, 2% methane, and 48% hydrogen) and one-step gas ( K N = 3.5 and K C = 0.24) methods. Adapted from Ref 9
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Published: 01 December 1998
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Published: 01 December 1998
Fig. 3 Microstructure of a gray cast iron with a ferrite-pearlite matrix. Note the graphite flakes dispersed throughout the matrix. 4% picral etch. 320×. Courtesy of A.O. Benscoter, Lehigh University
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Published: 15 January 2021
Fig. 41 Graphitic corrosion of a gray cast iron sanitary sewer pipe section removed from a high-rise commercial building. (a) Top of pipe section cracked longitudinally due to severe graphitic corrosion. (b) Graphitic corrosion on the inside diameter pipe surface is apparent for approximately
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