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Published: 01 January 2006
Fig. 36 Example of colony of stress-corrosion cracks on external surface of high-pressure gas transmission pipeline. See the article “External Corrosion of Oil and Natural Gas Pipelines” in this Volume.
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Published: 01 January 2006
Fig. 6 Example of colony of stress-corrosion cracks on external surface of high-pressure gas transmission pipeline. The top scale is inches and the bottom is centimeters.
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Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004213
EISBN: 978-1-62708-184-9
..., or terminals. In the United States, there were approximately 217,000 km (135,000 mi) of hazardous liquid transmission pipelines, 34,000 km (21,000 mi) of crude oil gathering pipelines, 483,000 km (300,000 mi) of natural gas transmission pipelines, and 45,000 km (28,000 mi) of natural gas gathering pipelines...
Abstract
This article describes the mechanisms of differential corrosion cells corrosion, microbiologically influenced corrosion, and stray direct current corrosion. It discusses the most common causes and contributing factors for corrosion and stress-corrosion cracking, as well as prevention, mitigation, detection, and repair processes.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004117
EISBN: 978-1-62708-184-9
... conducted using the LPR/EN/HDA techniques to measure the simulated external corrosion of gas transmission pipelines ( Ref 20 ). The test cell ( Fig. 8 ) was a typical soil box as specified in ASTM G 57, “Field Measurement of Soil Resistivity Using the Wenner Four-Electrode Method.” Three cylindrical...
Abstract
This article explores the use of the electrochemical and nonelectrochemical techniques for measuring the corrosion behavior of buried metals and the types of probes used. The electrical resistance technique is the main nonelectrochemical technique used for measuring corrosion rate. Electrochemical techniques discussed include linear polarization resistance, electrochemical noise, harmonic distortion analysis, electrochemical impedance spectroscopy, and hydrogen permeation. The principles of operation for the corrosion measuring techniques are described along with examples of their use in soils.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004115
EISBN: 978-1-62708-184-9
... Interference on a Major Canadian Pipeline Counteracted , Mater. Perform. , March 1972 , p 37 7. Perry F.A. and Aust M.I.E. , “A Review of Stray Current Effects on a Gas Transmission Main in the Boston, Massachusetts Area,” Paper presented at Corrosion/94, NACE International 8...
Abstract
Stray current can be defined as a current in structures that are underground or immersed in an electrolyte that most often accelerate corrosion on a structure where a positive current leaves the structure to enter the earth or an electrolyte. This article provides a description of the principles of stray current and a discussion on the major types of stray current and their properties and prediction methods. It discusses the consequences of stray current and describes the interference tests used for mapping the path of the stray currents. The article also highlights the methods of mitigating the source of stray current.
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006822
EISBN: 978-1-62708-329-4
... presented. degradation mechanisms failure analysis hydrogen cracking pipeline flaws steel transmission pipelines HAZARDOUS MATERIALS, such as liquid petroleum products and natural gas, are typically transported via truck, rail, sea, and/or pipeline. Of these different transportation modes...
Abstract
This article discusses the failure analysis of several steel transmission pipeline failures, describes the causes and characteristics of specific pipeline failure modes, and introduces pipeline failure prevention and integrity management practices and methodologies. In addition, it covers the use of transmission pipeline in North America, discusses the procedures in pipeline failure analysis investigation, and provides a brief background on the most commonly observed pipeline flaws and degradation mechanisms. A case study related to hydrogen cracking and a hard spot is also presented.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004214
EISBN: 978-1-62708-184-9
.... corrosion corrosivity electrochemical corrosion INTERNAL CORROSION IN PIPELINES is a significant problem in oil and gas transmission systems. Oil or mixed-phase transmission systems, due to the presence of an inhibiting oil phase, typically tend to be less corrosive than corresponding natural gas...
Abstract
This article discusses the effects of parameters on corrosivity and explains why it is critical to examine the parameter interactions prior to capturing the synergistic effects of the parameters on corrosion. It examines the methods of internal corrosion prediction for multiphase pipelines. The article reviews methodologies to perform internal corrosion direct assessment for pipelines. Real-time monitoring techniques for assessing actual corrosion at critical locations are discussed. The article also presents the case studies for multi-technique electrochemical corrosion monitoring.
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001820
EISBN: 978-1-62708-180-1
... will be described. Characteristics of High-Pressure Long-Distance Pipelines Three general types of pipelines exist: gathering lines, transmission lines, and distribution lines. Gas or crude oil gathering lines exist between a well and a treatment plant or collection point. These are usually relatively small...
Abstract
This article describes the failure characteristics of high-pressure long-distance pipelines. It discusses the causes of pipeline failures and the procedures used to investigate them. The use of fracture mechanics in failure investigations and in developing remedial measures is also reviewed.
Book: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002385
EISBN: 978-1-62708-193-1
... investigation. cryogenic pressure vessel failure analysis fracture mechanics gas transmission pipeline large fan liquid propane gas cylinder subcritical fracture mechanics FRACTURE MECHANICS has developed into a useful tool in the design of crack-tolerant structures and in fracture control...
Abstract
This article illustrates the role that fracture mechanics can play in failure analysis. It describes the important failure criteria as relations between design and materials factors, which are used to correlate fracture mechanics analysis to the observations of a failure analysis. Descriptions include an indication of how the factors are typically evaluated. The article also provides information on subcritical fracture mechanics. Finally, a group of failure analysis examples explain how fracture mechanics parameters can be determined and how they may be fitted into an overall failure investigation.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004110
EISBN: 978-1-62708-184-9
... of Transportation, Gas Pipeline Integrity Rules, a pipeline operator must assess, analyze, and prove the conditions that allow ECDA. The pipeline integrity rule requires pipeline operators to develop an integrity management program for gas transmission pipelines located where a leak or rupture could do the most...
Abstract
External corrosion direct assessment (ECDA) is a structured process intended for use by pipeline operators to assess and manage the impact of external corrosion on the integrity of underground pipelines. This article focuses on four steps of ECDA, namely, preassessment, indirect examinations, direct examination, and post assessment. The ECDA tool selection matrix used to determine the tool choices is also presented.
Book Chapter
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004221
EISBN: 978-1-62708-184-9
... corrosion, from the appearance of the wasted wall (lower right, Fig. 37 ). Another appropriately named corrosion morphology is the tuberculation in a cast iron pipe ( Fig. 38 ). Fig. 36 Example of colony of stress-corrosion cracks on external surface of high-pressure gas transmission pipeline. See...
Abstract
This article includes a collection of color images that aid in the identification and classification of forms of corrosion in industries and environments. It emphasizes the negative aspects of corrosion and examines the cost and the effort to test, evaluate, simulate, and prevent corrosion. The ability of corrosion to undo the best complex engineered systems has been documented.
Series: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006048
EISBN: 978-1-62708-172-6
.... In addition to general-purpose petrolatum tapes, there are high-temperature petrolatum tapes that protect pipelines carrying hot fluids, such as natural gas leaving a compression station or pipelines located in hot ambient conditions. Other types of petrolatum tapes have an adhesive added, so they will adhere...
Abstract
This article describes the features, benefits and limitations of petrolatum and microcrystalline wax. It provides a detailed discussion on the steps to be followed before applying the various forms of the wax-based coatings. The wax-based coating forms include petrolatum and microcrystalline tapes, marine petrolatum-based pile systems; cold-applied petrolatum-based paste coating systems; hot-applied microcrystalline wax flood coating systems; wax-based dips, brushons, and sprays; and wax-impregnated fabrics and wax-coated papers. The article also discusses the applications and limitations of these wax-based coatings. It concludes by highlighting the steps involved in the installation of wax-based casing fillers.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003608
EISBN: 978-1-62708-182-5
...,” Paper 592, presented at Corrosion/93 (Houston, TX), NACE International, Inc. , March 1993 2. Perry F.A. , “A Review of Stray Current Effects on a Gas Transmission Main in the Boston, Massachusetts Area,” Paper 590, presented at Corrosion/94 (Houston, TX), NACE International, Inc...
Abstract
Stray-current corrosion is an accelerated form of corrosion caused by externally induced electric current. It can occur in unprotected pipelines and submerged metal structures located near electric power sources or anywhere voltage differences exist. This article describes common scenarios and sources of stray current along with ways to detect it and prevent the type of corrosion it can cause.
Series: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006007
EISBN: 978-1-62708-172-6
..., they are designed to provide protection from corrosion. They also provide flow efficiency in water and gas transmission lines. Finally, linings prevent product contamination during transport. This is particularly important for products such as gasoline or for water used in oil field injection lines. Linings...
Abstract
Functional fusion-bonded epoxy (FBE) coatings are used as external pipe coatings, base layer for three-layer pipe-coating systems, internal pipe linings, and corrosion coatings for concrete reinforcing steel (rebar). This article provides information on the chemistries of FBE, and discusses the application procedures for internal and external FBE pipe coating. The procedures involve pipe inspection, surface preparation, heating, powder application, curing, cooling, coating inspection, and repairing. It describes the problems and solutions for FBE external pipe coatings, girth weld FBE application, FBE custom coatings, internal FBE pipe linings, and FBE rebar coatings.
Book Chapter
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003707
EISBN: 978-1-62708-182-5
... categories for 1998 U.S. cost of corrosion study Table 3 Industry sectors and sector categories for 1998 U.S. cost of corrosion study Sector categories Sectors Infrastructure Highway bridges Gas and liquid transmission pipelines Waterways and ports Hazardous materials storage Airports...
Abstract
This article first describes the two methods used in the 1998 U.S. corrosion cost study. In the first method, the cost was determined by summing the costs for corrosion control methods and contract services. In the second, the cost of corrosion was first determined for specific industry sectors and then extrapolated to calculate a national total corrosion cost. The article then reports the results and conclusions of the study. It concludes with information on corrosion prevention strategies.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004112
EISBN: 978-1-62708-184-9
.... , Mayo M. , and Parker W. , “Modification of the WaveForm Analyzer/Pulse Generator System for Close Interval Potential Survey,” GRI-92/0332, Gas Technology Institute , Aug 1992 • Kroon D.H. and Nicholas K.W. , “Computerized Potential Logging—Results on Transmission...
Abstract
A close-interval survey (CIS) is a series of structure-to-electrolyte direct current potential measurements performed at regular intervals for assessing the level of cathodic protection (CP) on pipelines and other buried or submerged metallic structures. This article describes the equipment required to perform the CIS. It provides a discussion on the activities that should be performed during the preparation and execution of the CIS. The dynamic stray current identification and compensation by CIS is discussed briefly. The article also explains various factors involved in the validation of CIS data. It concludes with information on CIS data interpretation.
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005600
EISBN: 978-1-62708-174-0
... penetration rather than a drastic increase in travel speed. Using a 30 kW ytterbium-fiber laser, full-penetration HLAW of a 28 mm (1.10 in.) square butt joint has been completed in a single pass ( Ref 4 ). Applications such as oil and gas transmission pipelines, wind turbine towers, prefabricated steel beams...
Abstract
Hybrid laser arc welding (HLAW) is a metal joining process that combines laser beam welding (LBW) and arc welding in the same weld pool. This article provides a discussion on the major process variables for two modes of operation of HLAW, namely, stabilization mode and penetration mode. The major process variables for either mode of operation include three sets of welding parameters: the variables for the independent LBW and gas metal arc welding processes and welding variables that are specific to the HLAW process. The article discusses the advantages, limitations, and applications of the HLAW and describes the major components and consumables used for HLAW. The components include the laser source, gas metal arc welding source, hybrid welding head, and motion system. The article also describes the typical sources of defects and safety concerns of HLAW.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004100
EISBN: 978-1-62708-184-9
... are similar to those encountered at civilian facilities. They represent some of the most costly and pervasive maintenance and repair problems in the services. High-temperature corrosion and oxidation of metals and alloys occurs in many military applications, including power plants (coal, oil, natural gas...
Abstract
This article describes the various environments affecting corrosion performance, corrosion protection, and corrosion control. These include freshwater environments, marine environments, and underground environments. The article provides information on corrosion in military environments and specialized environments, representing less-well-known environments with more limited applications.
Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006352
EISBN: 978-1-62708-179-5
... graphite iron FSRF fatigue strength reduction factor CIF channel induction furnace FT fracture toughness CIPP cured-in-place pipelining g acceleration due to gravity, gravity CMA coordinate-measuring arm gg gas mass fraction CMM coordinate-measuring machine G graphite CNC computer numerical control G...
Book: Corrosion: Materials
Series: ASM Handbook
Volume: 13B
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v13b.a0003968
EISBN: 978-1-62708-183-2
... of cathodic protection in pipelines 1.1 Ref 19 1998 Corrosion in gas and liquid transmission pipelines 7000 Ref 13 USD, United States dollars The oil industry has received constant attention from 1952 onward, as seen in Table 2 . A modest estimate of the cost of corrosion in the tanker...
Abstract
This article analyzes the estimates of the cost of corrosion, made in various countries at various times. The data are extrapolated to a 2004 base and then projected to the global economy. The chronological order of the countries are the United States of America, the United Kingdom, Australia, Japan, Canada, Germany, Poland, South Africa, Czechoslovakia, Belgium, Netherlands, Sweden, Finland, the Union of Soviet Socialist Republics, Kuwait, India, and the Basque Region.
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