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fusion bonding

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Published: 30 September 2015
Fig. 2 Fusion-bonded epoxy coatings are a one part, heat-cured, thermosetting epoxy coating designed for corrosion protection of metal and electrical insulation. They depend on the chemistry of the materials used. The chemistry in turn relies on the formulation components—epoxy resin ( Ref 5 More
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Published: 30 September 2015
Fig. 3 Fusion-bonded epoxy (FBE) provides the basis for several corrosion coatings: FBE stand-alone pipe, internal lining for down-hole or water pipe, corrosion barrier for reinforcement and other structural steel, dual-layer FBE pipe to provide a high-friction surface or improve damage More
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Published: 30 September 2015
Fig. 4 The fusion-bonded epoxy (FBE) plant application process is straightforward. Attention to detail during each step of the process helps to ensure product performance: inspect incoming pipe, clean and abrasive blast pipe, heat pipe, FBE spray application, quench, holiday test using high More
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Published: 30 September 2015
Fig. 7 Fusion-bonded epoxy powder must be stored in a dry, controlled-temperature environment. Dry compressed air (−40 °C, or −40 °F, dewpoint) in the fluidized bed removes moisture from recycled powder. Electrostatic spray application is the normal pipe-coating procedure. Courtesy of J.A More
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Published: 30 September 2015
Fig. 11 Custom coating application of fusion-bonded epoxy materials is achieved by using a spray process, either with or without electrostatics (flocking), or a fluidized bed by dipping the hot part into aerated powder. Polyolefins need flame spray to achieve expected thicknesses. Courtesy More
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Published: 30 September 2015
Fig. 13 Application of internal fusion-bonded epoxy (FBE) linings is straightforward: clean, heat, prime (if necessary), apply FBE, cure, cool, and inspect. Courtesy of J.A. Kehr More
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Published: 30 September 2015
Fig. 14 There are three types of systems used in fusion-bonded-epoxy-coated reinforcement: fabricate after coat (ASTM A775/A775M), coat after fabrication (ASTM A934/A934M), and a dual-layer, zinc/epoxy system (ASTM A1055/A1055M). Courtesy of 3M, Fletcher Coating Company, and Gerdau More
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Published: 30 September 2015
Fig. 15 Fusion-bonded epoxy (FBE) application for rebar is similar to pipe. Abrasive blast clean, heat, FBE spray application, provide time to cure before quench, holiday test using a wet-sponge system, and bundle. Courtesy of J.A. Kehr More
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Published: 30 September 2015
Fig. 22 Pipeline coating materials. FBE, fusion-bonded epoxy More
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Published: 30 September 2015
Fig. 31 Electrostatic spray application of a fusion-bonded epoxy More
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Published: 30 September 2015
Fig. 32 Pipe sections coated with fusion-bonded epoxy More
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Published: 30 September 2015
Fig. 33 Schematic of fusion-bonded epoxy (FBE) coating line More
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Published: 30 September 2015
Fig. 35 Three-layer polyethylene coating consisting of (1) fusion-bonded epoxy primer, (2) copolymer adhesive, and (3) high-density polyethylene outer wrap More
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Published: 30 September 2015
Fig. 37 Fusion-bonded-epoxy-coated pipe with an outer layer of polymer concrete More
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Published: 30 September 2015
Fig. 46 High-density polyethylene tape wrapped over a tee in a fusionbonded-epoxy-coated line More
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Published: 30 September 2015
Fig. 51 Line-traveling fusion-bonded epoxy spray unit for coating girth welds More
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Published: 30 September 2015
Fig. 23 (a) During manufacturing, the fusion-bonded epoxy coating on the heated steel rebar cures for a short time (less than 10 s) following powder application. It then hardens to a thermosetting polymer. (b) Fusion-bonded-epoxy-coated steel reinforcing rod. Courtesy of Epoxy Interest Group More
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Published: 01 January 1993
Fig. 16 Effect of abrasive cleaning and acid etching on fusion-bonded AS4-APC-2 laminates. Test coupons were joined by ultrasonic welding. Source: Ref 15 More
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003043
EISBN: 978-1-62708-200-6
... Abstract The structural efficiency of a composite structure is established by its joints and assembly. Adhesive bonding, mechanical fastening, and fusion bonding are three types of joining methods for polymer-matrix composites. This article provides information on surface treatment...
Series: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006007
EISBN: 978-1-62708-172-6
... Abstract Functional fusion-bonded epoxy (FBE) coatings are used as external pipe coatings, base layer for three-layer pipe-coating systems, internal pipe linings, and corrosion coatings for concrete reinforcing steel (rebar). This article provides information on the chemistries of FBE...