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furnace brazing
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Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001386
EISBN: 978-1-62708-173-3
... Abstract Furnace brazing is a mass production process for joining the components of small assemblies with a metallurgical bond, using a nonferrous filler metal as the bonding material and a furnace as the heat source. This article presents the advantages and limitations of the furnace brazing...
Abstract
Furnace brazing is a mass production process for joining the components of small assemblies with a metallurgical bond, using a nonferrous filler metal as the bonding material and a furnace as the heat source. This article presents the advantages and limitations of the furnace brazing and reviews three types of furnaces: continuous, semi-continuous, and batch. It presents three examples of the industrial applications of the furnace brazing: vacuum devices, jet engines, and automotive industries. The health and safety guidelines to be followed during the furnace brazing are also discussed.
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Published: 01 January 1993
Fig. 9 Pressure-gage subassembly that combined furnace brazing with solution heat treatment Furnace brazing in dissociated ammonia Furnace (a) Chain-belt conveyor Furnace temperature (b) , °C (°F) 980 (1800) Dissociated-ammonia dew point (c) , °C (°F) −60 (−80) Filler
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Published: 01 January 1993
Fig. 1 Furnace brazed contact arm assembly, brazed without protective atmosphere, 42 °C (75 °F) below the liquidus of the filler metal
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Published: 01 January 1993
Fig. 3 Retainer assembly furnace brazed with BAg-13 filler metal Furnace brazing in dry hydrogen Furnace Continuous conveyor (a) Fixtures None Furnace temperature, °C (°F) 980 ± 5 (1800 ± 10) Brazing temperature, °C (°F) 925 ± 5 (1700 ± 10) Hydrogen dew points, °C
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Published: 31 August 2017
Fig. 3 Gray iron cylinder liners furnace brazed to a steel deck plate for a gasoline engine, after being cleaned in an electrolytic salt bath ( Example 1 ). Source: Ref 10
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Published: 01 January 1993
Fig. 7 Four-joint shaft assembly that was simultaneously furnace brazed and heated for hardening Furnace brazing in dry hydrogen Furnace (a) Continuous conveyor Fixtures (b) None Furnace temperature, °C (°F) 1175 ± 5 (2150 ± 10) Brazing temperature, °C (°F) 1120 ± 5
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Published: 01 January 1993
Fig. 10 Stainless steel and titanium assembly that was furnace brazed in an argon atmosphere Furnace brazing in argon Furnace (a) Pit Retort (b) Inconel Fixture material (c) Titanium sheet Furnace temperature, °C (°F) 925 ± 5 (1700 ± 10) Brazing temperature, °C
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Published: 01 January 1993
Fig. 11 Stainless steel and copper gas-valve bobbin that was furnace brazed in an air atmosphere Furnace brazing in air atmosphere Furnace (a) Continuous belt Furnace temperature, °C (°F) 745–790 (1370–1450) Filler metal (b) BAg-3 Flux AMS 3410D (AWS type 3A) Time
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Published: 01 January 1993
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001452
EISBN: 978-1-62708-173-3
... an emphasis on the selection of suitable filler metal, brazing processes, and its corresponding furnace atmosphere for brazing different grades of stainless steel. The types of brazing processes include torch brazing, furnace brazing in different atmospheres (dissociated ammonia, dry hydrogen, and vacuum...
Abstract
The quality of brazed stainless steel joints depends on the selection of the brazing process, process temperature, filler metal, and the type of protective atmosphere or flux. This article provides a detailed discussion on the applicability and brazeability of stainless steel and lays an emphasis on the selection of suitable filler metal, brazing processes, and its corresponding furnace atmosphere for brazing different grades of stainless steel. The types of brazing processes include torch brazing, furnace brazing in different atmospheres (dissociated ammonia, dry hydrogen, and vacuum atmosphere), dip brazing in salt bath, and high-energy-beam brazing. A complete list of the typical compositions and properties of standard brazing filler metals for brazing stainless steel is also provided.
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Published: 01 January 1993
Fig. 5 Brazing furnace installation showing relative size of brazing chamber of the unit to the microprocessor-based control module. Courtesy of Centorr/Vacuum Industries
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Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001345
EISBN: 978-1-62708-173-3
..., temperature and time, rate and source of heating, and protection by an atmosphere or flux. The article explains the different types of brazing processes: manual torch brazing, furnace brazing, induction brazing, dip brazing, resistance brazing, infrared (quartz) brazing, exothermic brazing, electron-beam...
Abstract
This article describes the physical principles of brazing with illustrations and details elements of the brazing process. The elements of brazing process include filler-metal flow, base-metal characteristics, filler-metal characteristics, surface preparation, joint design and clearance, temperature and time, rate and source of heating, and protection by an atmosphere or flux. The article explains the different types of brazing processes: manual torch brazing, furnace brazing, induction brazing, dip brazing, resistance brazing, infrared (quartz) brazing, exothermic brazing, electron-beam and laser brazing, microwave brazing, and braze welding.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003210
EISBN: 978-1-62708-199-3
... Abstract This article provides information about the selection of brazing processes and filler metals and describes the brazing (heating) methods, including manual torch brazing, furnace brazing, induction brazing, dip brazing, resistance brazing and specialized brazing processes...
Abstract
This article provides information about the selection of brazing processes and filler metals and describes the brazing (heating) methods, including manual torch brazing, furnace brazing, induction brazing, dip brazing, resistance brazing and specialized brazing processes such as diffusion and exothermic brazing. The article explains joint design, filler materials, fuel gases, equipment, and fluxes in the brazing methods. The article also describes the brazing of steels, stainless steels, cast irons, heat-resistant alloys, aluminum alloys, copper and copper alloys, and titanium and titanium alloys.
Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006302
EISBN: 978-1-62708-179-5
... advantages of both brazing and soldering. It describes the brazing and soldering of cast irons, as well as the selection of brazing filler material. The article discusses various brazing methods: torch brazing, induction brazing, salt-bath brazing, and furnace brazing. It concludes with information...
Abstract
Brazing and soldering are done at temperatures below the solidus temperature of the base material but high enough to melt the filler metal and allow the liquid filler metal to wet the surface and spread into the joint gap by capillary action. This article discusses the common advantages of both brazing and soldering. It describes the brazing and soldering of cast irons, as well as the selection of brazing filler material. The article discusses various brazing methods: torch brazing, induction brazing, salt-bath brazing, and furnace brazing. It concludes with information on the application examples of brazing of cast iron.
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Published: 01 January 1993
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001467
EISBN: 978-1-62708-173-3
..., namely, gas-tungsten arc welding, gas-metal arc welding, electron-beam and laser-beam welding, resistance welding, furnace brazing, friction welding, and explosion welding. alumina electron-beam welding explosion welding friction welding furnace brazing gas-metal arc welding gas-tungsten arc...
Abstract
Oxide - dispersion - strengthened (ODS) materials utilize extremely fine oxide dispersion for strengthening, such as nickel-base alloys or alumina. The processing techniques employed in the production of ODS alloys produce some entrapped gases, which tend to create porosity during welding that can be rectified by suitable designing considerations. This article discusses certain successful design strategies employed in joining ODS alloys in consideration with the grain structure. It further provides a brief discussion on different welding processes involved in joining ODS materials, namely, gas-tungsten arc welding, gas-metal arc welding, electron-beam and laser-beam welding, resistance welding, furnace brazing, friction welding, and explosion welding.
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Published: 09 June 2014
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Published: 01 January 1993
Fig. 31 Application of a titanium getter-box in brazing in a vacuum furnace with graphite heating elements
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Published: 01 January 1993
Fig. 6 Continuous-type brazing furnace with water-jacketed cooling chamber for use in air or controlled atmospheres
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Published: 01 January 1993
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