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foundry
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Book Chapter
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005294
EISBN: 978-1-62708-187-0
... Abstract This article reviews the production stages of iron foundry casting, with particular emphasis on the melting practices, molten metal treatment, and feeding of molten metal into sand molds. It discusses the molten metal treatments for high-silicon gray, high-nickel ductile, and malleable...
Abstract
This article reviews the production stages of iron foundry casting, with particular emphasis on the melting practices, molten metal treatment, and feeding of molten metal into sand molds. It discusses the molten metal treatments for high-silicon gray, high-nickel ductile, and malleable irons. Foundry practices are also described for compacted graphite, high-silicon ductile, and high-alloy white irons.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001061
EISBN: 978-1-62708-162-7
... Abstract Aluminum casting alloys are the most versatile of all common foundry alloys and generally have the highest castability ratings. This article discusses the designation and classification of aluminum casting alloys based on their composition and the factors influencing alloy selection...
Abstract
Aluminum casting alloys are the most versatile of all common foundry alloys and generally have the highest castability ratings. This article discusses the designation and classification of aluminum casting alloys based on their composition and the factors influencing alloy selection. Alloys discussed include rotor alloys, commercial duralumin alloys, premium casting alloys, piston and elevated-temperature alloys, general-purpose alloys, magnesium alloys, aluminum-zinc-magnesium alloys, and bearing alloys. Six basic types of aluminum alloys developed for casting include aluminum-copper, aluminum-copper-silicon, aluminum-silicon, aluminum-magnesium, aluminum-zinc-magnesium, and aluminum-tin. The article also describes the main casting processes for aluminum alloys, which include die casting, permanent mold casting, sand casting (green sand and dry sand), plaster casting, and investment casting. In addition, the article discusses factors affecting the mechanical and physical properties, microstructural features that affect mechanical properties, the effects of alloying, and major applications of aluminum casting alloys.
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003174
EISBN: 978-1-62708-199-3
.... alloy steels carbon steels cast iron microstructures compacted graphite iron ductile iron ferrous alloys foundry practice gray iron high-alloy white iron malleable iron solidification General Considerations for Cast Irons CAST IRON usually refers to an in situ composite of stable...
Abstract
Cast iron, which usually refers to an in situ composite of stable eutectic graphite in a steel matrix, includes the major classifications of gray iron, ductile iron, compacted graphite iron, malleable iron, and white iron. This article discusses melting, pouring, desulfurization, inoculation, alloying, and melt treatment of these major ferrous alloys as well as carbon and alloy steels. It explains the principles of solidification by describing the iron-carbon phase diagram, and provides a pictorial presentation of the basic microstructures and processing steps for cast irons.
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003175
EISBN: 978-1-62708-199-3
... composites nonferrous castings superalloys titanium alloys zinc alloys Aluminum Alloys ALUMINUM CASTINGS are primarily used because of their light weight and corrosion resistance. There are a wide variety of aluminum alloys, developed for both properties and the casting method employed. Foundry...
Abstract
Aluminum alloys are primarily used for nonferrous castings because of their light weight and corrosion resistance. This article discusses at length the melting and metal treatment, structure control, sand casting, permanent mold casting, and die casting of aluminum alloys. It also covers the types and melting and casting practices of copper alloys, zinc alloys, magnesium alloys, titanium alloys, and superalloys, and provides a brief account on the casting technique of metal-matrix composites.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003127
EISBN: 978-1-62708-199-3
... Abstract Aluminum casting alloys are the most versatile of all common foundry alloys and generally have the highest castability ratings. Aluminum alloy castings are routinely produced by pressure-die, permanent-mold, green and dry-sand, investment, and plaster casting. This article describes...
Abstract
Aluminum casting alloys are the most versatile of all common foundry alloys and generally have the highest castability ratings. Aluminum alloy castings are routinely produced by pressure-die, permanent-mold, green and dry-sand, investment, and plaster casting. This article describes factors affecting the selection of casting process and the general designation system for aluminum alloys. It provides useful information on mechanical test methods, selection of proper test specimens for accurate test methods, characteristics of premium engineered castings, and advantages of hot isostatic pressing.
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006562
EISBN: 978-1-62708-210-5
... conductivity in these alloys. Many foundries using these alloys specify that the manganese content shall be greater than one-half the iron content. (e.g., %Mn ≥ ½ %Fe) Maintaining manganese in the alloy changes the type of iron-bearing compounds, which form during solidification. The result is improved feeding...
Abstract
The aluminum alloys 319.0, A319.0, B319.0, and 320.0 offer good strength in the as-cast condition. This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, fabrication characteristics, and applications of these 3xxx series alloys.
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006496
EISBN: 978-1-62708-207-5
... of a number of important alloys. It concludes with a discussion on castability of 2xx, 3xx, 4xx, 5xx, and 7xx alloys. castability microsegregation macrosegregation freezing solidification solidification shrinkage foundry aluminum alloys CASTABILITY is a complex characteristic that depends...
Abstract
Castability is a complex characteristic that depends on both the intrinsic fluid properties of the molten metal and the manner in which the particular alloy solidifies. This article discusses the practical aspects of solidification important to aluminum foundrymen. The primary focus is on the chemical segregation that occurs during freezing, because it determines the castability of the alloy. The article describes the two types of segregation, namely, microsegregation and macrosegregation. It discusses the effect of freezing range on castability of an alloy. The article lists the freezing range of a number of important alloys. It concludes with a discussion on castability of 2xx, 3xx, 4xx, 5xx, and 7xx alloys.
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Published: 01 December 2008
Fig. 48 Example of good design in terms of foundry producibility. The heaviest section of this cast steel chine fitting is at its center and is easily risered. From the center, each section tapers in steps to the extreme ends.
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Published: 01 December 2008
Fig. 1 Ingot for foundry remelting. (a) Automatic ingot stacker at casthouse. (b) Stack of aluminum ingot at die casting foundry. Courtesy of Light Metal Age
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Published: 01 December 2008
Fig. 6 Foundry installation of high-frequency induction lift swing furnaces
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Published: 01 December 2008
Fig. 11 An example of good design in terms of foundry producibility. The heaviest section of this cast steel chine fitting is at its center and is easily risered. From the center, each section tapers in steps to the extreme ends.
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Published: 01 December 2008
Fig. 10 Padding this aluminum permanent mold casting facilitated efficient foundry production.
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Published: 01 December 2008
Fig. 14 Nodule numbers in ductile irons inoculated with foundry-grade ferrosilicon (75% Si) added either to the ladle or to the metal stream. Source: Ref 21
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Published: 01 December 2008
Fig. 12 Schematics of foundry charge buckets. (a) Orange-peel bottom. (b) Clam shell bottom
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Published: 01 December 2008
Fig. 2 Crucible furnace in die casting foundry. Courtesy of Morgan Crucible
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Published: 01 December 2008
Fig. 6 Stack melter employed in foundry practice. Courtesy of Striko-Dynarad Corporation
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Published: 01 December 2008
Fig. 18 Modification rating system proposed by the American Foundry Society. See text for explanations of rating system. Source: Ref 95
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in Computational Modeling of Induction Melting and Experimental Verification
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 40 (a) Induction crucible furnace in operation at Gartland Foundry; Terre Haute, Ind. and (b) the melt flows out of the crucible after tapping the furnace
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Published: 09 June 2014
Fig. 25 Simplified flow chart of a series production foundry. Source: Ref 32
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in Operation of Induction Furnaces for Steel and Non-iron Materials
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 14 Channel furnace plant for an aluminum bar foundry, consisting of four 9 ton furnaces, each with two 500 kW inductors. Courtesy of ABP Induction Systems
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