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fouling
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in Failures of Pressure Vessels and Process Piping
> Analysis and Prevention of Component and Equipment Failures
Published: 30 August 2021
Fig. 105 Example of fouling deposits on the inside of heat-exchanger tubes. Fouling greatly reduces heat transfer between the shell-side and tube-side process fluids.
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Published: 01 January 2005
Fig. 19 Fouling rates (as measured by heat-transfer resistance, R f ) of C70600 and titanium as a function of seawater velocity. Source: Ref 46
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Published: 01 January 2006
Fig. 19 Sketch of fouled steam generator (SG) tube/tube support plate (TSP) crevices after many years of operation. Source: Ref 84
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Series: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006073
EISBN: 978-1-62708-172-6
...-internal stress, and vibration-external stress; and (4) biological influences such as microbiological, mildew, and marine fouling. biological influence coating degradation energy paints permeation pigments stress PAINTS AND COATINGS of all types are widely used to provide color...
Abstract
This article discusses the environmental influences on protective coating films that can result in deterioration. These environmental factors can be classified into four groups: (1) energy: solar, heat; (2) permeation: moisture, solvent, chemical, and gas; (3) stress: drying and curing-internal stress, and vibration-external stress; and (4) biological influences such as microbiological, mildew, and marine fouling.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004105
EISBN: 978-1-62708-184-9
... Abstract This article discusses the general properties of ocean water and their effects on corrosion. It describes the major and minor features of the ocean water on corrosion, including the effects of variability, pollutants, and fouling organisms. Effects of water flow velocity on marine...
Abstract
This article discusses the general properties of ocean water and their effects on corrosion. It describes the major and minor features of the ocean water on corrosion, including the effects of variability, pollutants, and fouling organisms. Effects of water flow velocity on marine corrosion are also reviewed.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004146
EISBN: 978-1-62708-184-9
... Abstract This article discusses the main materials and water chemistry characteristics of the primary and secondary water circuits of a pressurized water reactor (PWR). It reviews the corrosion issues of PWR materials and the influence of corrosion and fouling on primary and secondary circuit...
Abstract
This article discusses the main materials and water chemistry characteristics of the primary and secondary water circuits of a pressurized water reactor (PWR). It reviews the corrosion issues of PWR materials and the influence of corrosion and fouling on primary and secondary circuit radiation fields. The article explains the primary side intergranular stress corrosion cracking (IGSCC) in different materials, namely, nickel-base alloys, high-strength nickel-base alloys, low-strength austenitic stainless steels, and high-strength stainless steels. The secondary side corrosion in steam generator including denting, pitting, intergranular attack and IGSCC is also discussed. The article examines laboratory studies that have resulted in models and computer codes for evaluating and predicting intergranular corrosion, and considers the remedial actions for preventing or arresting intergranular corrosion. It concludes with information on the external bolting corrosion in nuclear power reactors.
Series: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006013
EISBN: 978-1-62708-172-6
... the advent of ultra-high solids coatings technology, and reviews the marine-specific coatings such as antifouling and their mechanisms and common failure modes. antifouling paints ballast tanks fouling marine coatings marine maintenance marine vessels IT IS WELL KNOWN that the marine...
Abstract
This article focuses on marine coatings associated with protecting commercial and military vessels. It provides detailed information on the common issues and requirements encountered when coating ballast tanks, freeboard, topside, and decks of the vessel. The article describes the advent of ultra-high solids coatings technology, and reviews the marine-specific coatings such as antifouling and their mechanisms and common failure modes.
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Published: 01 January 2006
Fig. 2 Noninsulated tie-and-ballast, with wooden ties, metal spikes, and ballast rock that is fouled with soil fines and moss
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Published: 15 May 2022
Fig. 22 Mechanisms against biofouling. (a) Antifouling coatings create an inhospitable environment for marine creatures to attach to the surface. (b) Fouling-release coatings facilitate removal of marine creatures from the surface.
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Published: 15 January 2021
Fig. 9 Friction factors for flow through test lines under biocide treatment in an oilfield produced-water system indicate the extent of biofouling. In this case, biocide A loses control of microbial fouling after 60 days relative to biocide B.
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Published: 01 January 2002
Fig. 8 Friction factors for flow through instrumented sidestreams under biocide treatment in an oilfield-produced water system can indicate biofouling. In this case, biocide “A” loses control of microbial fouling after 80 days, relative to biocide “B,” in a comparison carried out in a field
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Published: 01 January 2005
and erosion). Control: Operating procedures and system design are common causes of short-term overheating in boiler tubes. Plant records can help identify the cause, such as new burners with changed firing pattern, prior ineffective cleaning of fouled tubes with scales and debris left in place, recent acid
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Series: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006028
EISBN: 978-1-62708-172-6
... Biofouling Control Ship bottoms, buoys, fish farms, stationary fishing nets, water intake pipes, oil platforms, and other structures submerged in water foul with organisms such as barnacles, tube worms, and algae. This biofouling creates problems ranging from reduced fuel efficiency to structural...
Abstract
This article focuses on those areas of coatings technology where silicon-based technology (SBT) is the primary enabling technology and where SBT is used as an additive to provide unique properties to the coating film. It describes the chemistry and the uses of alkoxy silanes. The uses of silicates, siliconates, silicone fluids, and silicone resins in coatings are reviewed. The article discusses the various applications of SBT, namely, primers, heat-resistant coatings, industrial maintenance coatings, hygienic coatings, and abrasion-resistant coatings, and for marine biofouling control. It also provides information on the benefits of silicon-base additives.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004143
EISBN: 978-1-62708-184-9
... to relatively small equipment containing light amounts of highly soluble fouling and to equipment in which circulation cannot be properly controlled. Because good agitation is achieved during the flushing stage, flushing should be as thorough as possible. Circulation and fill-and-soak cleaning are sometimes...
Abstract
This article describes the eight chemical cleaning methods, namely, circulation, fill and soak, cascade, foam, vapor-phase organic, steam-injected, on-line chemical, and mechanical cleaning. It presents information on deposit types, solvents used to remove them, and construction material incompatibilities in a table. The article summarizes the uses of chemical cleaning solutions, including hydrochloric acid, phosphoric acid, and sulfamic acid, as well as the additives used to neutralize their impact on corrosion. It discusses the chemical cleaning procedures, including selection of cleaning method and solvent, documentation of cleaning, and corrosion monitoring in chemical cleaning.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003700
EISBN: 978-1-62708-182-5
... (MEA), diethanolamine (DEA), and methyldiethanolamine (MDEA) are most commonly used. These processes are plagued with corrosion and fouling problems, especially in lean/rich heat exchangers, stripper overheads, and reboilers. Especially severe and potentially catastrophic corrosion is attributed...
Abstract
This article provides useful information on the occurrence of corrosion in crude oil refinery units, namely, crude unit, catalytic and thermal cracking units, hydroprocessing units, amine sweetening units, and sour water units. Types and applications of corrosion inhibitors, namely, neutralizers, filming inhibitors, scavengers, microbiocides, and anti-foulants and scale inhibitors, are reviewed. The article describes the direct and indirect corrosion monitoring methods used to reduce equipment damage due to corrosion events and to assess the reliability and useful service life of process equipment.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004158
EISBN: 978-1-62708-184-9
... initiation. Corrosion fatigue can dramatically reduce the life of steels used for compressor blades, as shown in Fig. 1 . Fig. 1 Reduction of fatigue life of a martensitic stainless steel in a saltwater environment. Source: Adapted from Ref 1 Fouling can result from carryover of fines from...
Abstract
The corrosion issues in the compressor, combustor and turbine sections of industrial gas turbines used in steam production generally depend on the quality of the fuel, air, and water used in the engine than on the specific industrial application. This article focuses on the forms of corrosion and their preventive measures in the compressor, combustor and turbine sections of a steam turbine. The compressor section mainly suffers from aqueous corrosion; while in case of the combustor and turbine sections, which are made of nickel-base superalloys, high-temperature environmental attack in the form of high-temperature oxidation and hot corrosion are predominant. The effect of high-temperature oxidation and hot corrosion on the mechanical properties of superalloys is also discussed.
Book: Corrosion: Materials
Series: ASM Handbook
Volume: 13B
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v13b.a0003844
EISBN: 978-1-62708-183-2
...) Stress (drying and curing—internal stress; vibration—external stress; impact and abrasion) Biological influences (microbiological and macrobiological, such as mildew and marine fouling) These environmental influences may act in combination, with unpredictable aggressive results. Before...
Abstract
Paints and protective coatings are the most common means of protecting materials from deterioration. This article focuses on coating degradation that results from the environmental interaction with the coatings. The major environmental influences of the degradation include energy (solar radiation, heat and temperature variation, and nuclear radiation), permeation (moisture, solvent retention, chemical, and oxygen), stress (drying and curing, vibration, and impact and abrasion), and biological influences (microbiological and macrobiological).
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004130
EISBN: 978-1-62708-184-9
... that accumulated on painted interiors during routine operations. Glossy finish polyurethane was colonized more rapidly than the same formulation with a flat finish. Aged paint fouled more rapidly than did new coatings. Laboratory tests demonstrated that in the presence of hydraulic fluid, all of the isolates...
Abstract
This article focuses on microbiologically influenced corrosion (MIC) of military assets. It discusses the mechanisms of MIC in hydrocarbon fuels and atmospheric, immersion, and buried environments with specific examples. The article describes the behavior of metals and alloys, namely, copper alloy, nickel alloy, titanium and titanium alloys, aluminum alloys, stainless steels, and carbon steel in immersion environments.
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