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Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005450
EISBN: 978-1-62708-196-2
... Abstract This article is a comprehensive collection of fluid dynamic equations for properties of fluids, fluid statics, fluid motion, dimensional analysis, and boundary layer flow. It presents equations for analyzing problems in fluid mechanics, continuity equation, momentum equation...
Abstract
This article is a comprehensive collection of fluid dynamic equations for properties of fluids, fluid statics, fluid motion, dimensional analysis, and boundary layer flow. It presents equations for analyzing problems in fluid mechanics, continuity equation, momentum equation, and energy equation for solving various problems related to fluid dynamics.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006371
EISBN: 978-1-62708-192-4
..., environmental pollution restrictions, life expectancy and maintenance requirements, requirements for hygiene and health protection, and so forth. Static Seals Static seals involve both self-energizing elastomeric materials such as O-rings, which merely react to a sealed fluid pressure, and passive...
Abstract
Seals are mechanical components that prevent the leakage, diffusion, transfer, or mixing of different liquid, gas, solid, and multiphasic substances. This article begins by discussing the classifications of seals: static and dynamic. Static seals involve both self-energizing elastomeric materials such as O-rings, which merely react to a sealed fluid pressure, and passive materials that require clamping forces to achieve sealing, such as gaskets. The types of dynamic seals include rotary seals and reciprocating seals. The article describes the factors affecting seal wear and failure. It provides a list of some common seal wear modes and failures, namely abrasion, cavitation damage, chemical attack, compression set, corrosion, damage during abrupt decompression, dieseling damage, extrusion damage, installation damage, spiral or rolling damage, and vaporization damage. The article concludes with specific recommendations for reducting of seal friction and wear.
Series: ASM Handbook
Volume: 23
Publisher: ASM International
Published: 01 June 2012
DOI: 10.31399/asm.hb.v23.a0005668
EISBN: 978-1-62708-198-6
... to initiate sliding, but the tangential force required to initiate sliding is usually greater than that necessary to maintain sliding. It is therefore common practice to distinguish between the coefficient of static friction, µ s , and the coefficient of dynamic friction, µ d . When quoting a friction...
Abstract
This article provides an overview of the fundamentals of tribology. It describes the advantages, disadvantages, and applications of the pin-on-disk method, which is the most commonly used configuration for testing biomaterials and for the reproducible measurement of friction and wear. The article illustrates a practical tribocorrosion setup that allows a user to perform wear tests in corrosive environments under well-defined electrochemical conditions and at controlled temperature. It explains the effect of changes in electrical contact resistance on tribological mode. The article discusses various in vivo environmental conditions in tribological tests. Some typical examples of biomaterials testing are also provided.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006407
EISBN: 978-1-62708-192-4
... lubrication provides a minimum amount of fluid in constant contact with the bearing, as shown in Fig. 1 . This configuration is useful in vertical, horizontal, and inclined axis applications. In the static condition, the lubricant level just reaches the center of the lowest rolling element. Higher levels...
Abstract
This article discusses the functions of lubricants to prevent premature failure of rolling element bearings and the advantages of fluid lubrication. It describes the composition of refined mineral oil for rolling bearing applications. The article reviews the types and properties of nonpetroleum oils, such as polyglycols, phosphate esters, silicone fluids, dibasic acid esters, and fluorinated polyethers. It discusses the properties of greases, including grease speed limits, grease composition, relubrication intervals, corrosion prevention behavior, and grease compatibility. The article concludes with a discussion on polymeric lubricants and solid lubricants.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003699
EISBN: 978-1-62708-182-5
.../gal) and their immiscibility with hydrocarbons and water enable them to fall through static columns of hydrocarbons. Continuous treating can be accomplished by using frequent small-volume batch treatments. Some applications for these unique inhibitors are high-fluid-level pumping wells and/or high...
Abstract
The inhibitors currently in use are generally complex mixtures of reaction products and have been formulated to meet the demands of a very competitive industry. This article discusses these demands on inhibitor formulation. The varying characteristics and number of organic inhibitors are explained by the varying characteristics of oil wells and gas wells. Water injection systems and pipelines are also discussed. The article describes the factors that influence the corrosivity of produced fluids and the various treatments applicable for oil, gas, and pumping wells. It examines the primary causes of corrosion inhibition in waterfloods: oxygen contamination and acid gases dissolved in the brine. A discussion on the bacteria-induced corrosion is provided. The article also explains various tests available for field corrosion monitoring. It details the methods used to monitor corrosion rates and inhibitor effectiveness. The article concludes information on the computerization of inhibitor treating programs.
Series: ASM Handbook
Volume: 4A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v04a.a0005766
EISBN: 978-1-62708-165-8
... in the quench zone to provide optimum control of distortion and to minimize cracking. Some of the classic methods of measuring fluid flow on both a laboratory and commercial scale include turbine velocimeters ( Ref 11 ), streak photography ( Ref 12 , 13 ), pitot-static tube ( Ref 14 ), electromagnetic...
Abstract
Quenching severity is agitation-dependent and therefore, magnitude and turbulence of fluid flow around a part in the quench zone are critically important relative to the uniformity of heat transfer throughout the quenching process. This article provides an overview of the measurement principles for different types of flow devices used in production quench tanks, namely, vane sensors, fluid-quench sensors, caterpillar quench-evaluation sensors, and thermal probes. Various methods of flow measurement in commercial quench tanks may be acceptable for adequate control to ensure a high-quality production process.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006404
EISBN: 978-1-62708-192-4
... when the implant or device is likely to have relative motion involved, such as hip, knee, dental, or spinal implants or other joints in the body. However, it is not limited to implant pairs that have relative motion but includes implants that are in contact with fluid in motion, such as stents, heart...
Abstract
The human internal environment plays a vital role in the friction and wear of implants and prosthetic devices. This article describes the tribological/wear behavior of implants. It discusses the classification of active tribological pairs, namely, amphiarthosis joints and diarthosis joints. The article details the classification of total knee replacement, depending on the type of mechanical stability, including nonconstrained knee replacement, semiconstrained knee replacement, and constrained knee replacement. It also discusses the classifications of passive tribological pairs, namely, total disc replacement in the spine, dental implants, and temporomandibular joint. It describes the various testing methods for characterizing the implant materials used in hip, knee, spine, and dental applications. The article also describes the typical standards used for testing wear behavior of tribological pairs, namely, hip-wear simulation standards, knee-wear simulation standards, and spinal disc-wear simulation standards.
Series: ASM Handbook
Volume: 22B
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.hb.v22b.a0005525
EISBN: 978-1-62708-197-9
... transfer and fluid flow during freezing, so these phenomena must be understood to enable prediction of metal quality. The solid-liquid phase change in casting processes is driven primarily by the extraction of heat from the liquid melt, determined by the temperature difference between the liquid metal...
Abstract
This article presents conservation equations for heat, species, mass, and momentum to predict transport phenomena during solidification processing. It presents transport equations and several examples of their applications to illustrate the physics present in alloy solidification. The examples demonstrate the utility of scaling analysis to explain the fundamental physics in a process and to demonstrate the limitations of simplifying assumptions. The article concludes with information on the solidification behavior of alloys as predicted by full numerical solutions of the transport equations.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0009154
EISBN: 978-1-62708-186-3
.... It consists mainly of the blank holder, punch, and die. Fig. 3 Cross section of components used during semitubular self-piercing riveting. Source: Ref 4 To evaluate the strength of self-piercing riveting (SPR), some studies have conducted static and fatigue tests. Results show that static...
Abstract
Mechanical joining by forming includes all processes where parts being joined are formed locally and sometimes fully. This article focuses on the types, advantages, disadvantages, and applications of the various mechanical joining methods, namely, riveting, crimping, clinching, and self-pierce riveting.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006361
EISBN: 978-1-62708-192-4
... that should be addressed to ensure that valid data are derived from a friction test. The article presents definitions of terms commonly used in tribology such as static friction, kinetic coefficient of friction, stick-slip behavior, and lubricated friction. It provides information on the precautions that must...
Abstract
This article describes the numerous techniques used to measure friction. It provides a brief description of the historical development of friction testing. The article discusses the tests and equipment available for friction testing. It explains the procedural considerations that should be addressed to ensure that valid data are derived from a friction test. The article presents definitions of terms commonly used in tribology such as static friction, kinetic coefficient of friction, stick-slip behavior, and lubricated friction. It provides information on the precautions that must be taken to ensure valid test results. The article also describes how to report data and how to analyze these data.
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005234
EISBN: 978-1-62708-187-0
... be found in many standard texts (e.g., Ref 24 , 25 ). For a Newtonian fluid, these equations can be written as: (Eq 19) ∂ ρ ∂ t + ∇ · ρ V = 0 and (Eq 20) ∂ ( ρ V ) ∂ t + ∇ · ( ρ V V ) = ∇ · ( μ ∇ V ) − ∇ P + S M...
Abstract
This article examines the critical features of four key areas of modeling transport phenomena associated with casting processes. These include heat and species transport in a metal alloy, flow of the liquid metal, tracking of the free metal-gas surface, and inducement of metal flow via electromagnetic fields. Conservation equations that represent important physical phenomena during casting processes are presented. The article provides a discussion on how the physical phenomena can be solved. It provides information on a well-established array of general and specific computational tools that can be readily applied to modeling casting processes. The article also summarizes the key features of the conservation equations in these tools.
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003281
EISBN: 978-1-62708-176-4
... Coefficient The static friction force, F s , is that force which is just sufficient to resist the onset of relative motion between two bodies in contact under an applied normal force, N. The kinetic friction force, F k , is that force which must be overcome to allow the continuance of motion...
Abstract
This article describes the techniques for measuring friction, namely, inclined-plane method; friction test methods using weights and pulleys; friction tests of shafts and capstans; other types of friction tests, including standards; microscale friction tests; and friction testing under well-lubricated conditions. The procedural considerations that should be addressed to ensure that valid data are derived from a friction test are discussed. The article explains friction testing geometries, the major considerations implicit in their use as well as friction test parameters, such as speed and load. It also demonstrates how to report friction data and how these data can be entered into a database.
Series: ASM Handbook
Volume: 4B
Publisher: ASM International
Published: 30 September 2014
DOI: 10.31399/asm.hb.v04b.a0005923
EISBN: 978-1-62708-166-5
... on the difference of the pipe discharge height versus the suction tank fluid surface height Fluid viscosity if different from water The steps to select the proper size of a centrifugal pump are: Determine the necessary flow rate. Determine the static head. Determine the friction head...
Abstract
Quenchant agitation can be obtained by circulating quenchant in a quench tank through pumps and impellers. The selection of the agitation method depends on the tank design, type and volume of the quenchant, part design, and the severity of quench required. This article describes flow measurement methods, temperature control, materials handling, and filtration processes during the agitation process. The maintenance of quenching installations is also discussed.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006429
EISBN: 978-1-62708-192-4
... below the vapor pressure of the pumped fluid. This causes very small vapor bubbles to form, which then rapidly and violently collapse when they enter an area where static pressure once again exceeds vapor pressure. The sudden bubble collapse causes concentrated shock waves that impinge on nearby metal...
Abstract
Pumps and compressors are representative fluid machineries, which are indispensably important industrial equipment for water supply systems, chemical processing and reactions, and fluid power systems. This article addresses friction, lubrication, and wear of components in several types of machines such as positive displacement pumps including hydraulic pumps, turbo-pumps including centrifugal pumps, vacuum pumps, and compressors including the positive displacement type and turbo type.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006397
EISBN: 978-1-62708-192-4
... to move when the surface is raised to an angle (θ) where the tangential force from gravity ( W sin θ) equals the frictional force ( W cos θ × μ), such that: (Eq 2) μ s = tan θ where μ s is the static coefficient of friction ( Fig. 1 ). Typically, a greater force also is needed to set...
Abstract
This article begins with the basic concept of friction and with the general approaches that can be used to control or minimize it. It focuses on the factors influencing rolling friction: surface topography, composition, subsurface microstructure, and lubrication conditions. The article reviews the microscopic mechanisms generating friction. It concludes by discussing the three components of rolling friction: microslip at the interface, anelastic hyteresis losses, and surface roughness.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003440
EISBN: 978-1-62708-195-5
... mechanical properties Unnotched laminate mechanical properties Notched laminate strengths Bearing/bypass joint strengths Fastener pull-through strengths Generic subelement testing Design-specific subelement testing Component testing Full-scale static test article Full-scale fatigue...
Abstract
A test plan specifies material properties to be evaluated, selects test methods, eliminates options offered by standard test methods by selecting specific specimen and test configurations, and defines success criteria. This article discusses various testing objectives that affect the execution of testing programs. The testing objectives include development of test matrices, testing standards, specimen preparation, environmental conditioning, instrumentation and data acquisition, failure modes, and data interpretation and recording.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006403
EISBN: 978-1-62708-192-4
... Closed Machining Tool Workpiece Cutting fluid Air Open Tire/road Tire Road Moisture Air Open Hip joint Femur Capsule Synovial Tissue Closed The interfacial element (3) and the ambient medium (4) may be various substances, such liquids, gases, or pasty substances...
Abstract
Tribology is the science and technology of interacting surfaces in relative motion. This article describes in detail the basic structural, operational, and interaction parameters of a tribosystem. The interaction parameters, which characterize the action of the operational parameters on the structural components in the system, consist of three important aspects: contact parameters, friction parameters, and wear parameters. These three aspects embody the complex mechanisms and relationships between the constituents of a tribosystem. The article concludes with information on the selection criteria of a material for wear applications.
Series: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006546
EISBN: 978-1-62708-290-7
... of effort ( Ref 3 ). Finite - element analysis software capable of simulating fluid flow is required for MEX deposition modeling. Watanabe et al. ( Ref 4 ) captured thermal processes experienced during material deposition by using ANSYS Polyflow and ANSYS Mechanical simulation software, wherein...
Abstract
This article focuses on four industrial additive manufacturing approaches that are used to create polymer parts. The first section focuses on material extrusion, providing information on lumped-parameter material flow models and higher-fidelity models developed to estimate temperature distribution. The second section covers polymer powder-bed sintering/ fusion, discussing the different levels of scale used to address modeling and the impact of process settings: thermodynamics at the powder-bed surface, consolidation of adjacent particles in the fusion process, and fusion and molecular-level behavior within particles. The third section on vat photopolymerization (VPP) discusses two primary approaches to modeling VPP processes, namely a lumped-parameter approach to estimate cured regions in the vat, known as the Jacobs model, and a high-fidelity, continuum approach that uses finite-element methods. The final section is devoted to material jetting, focusing on simulations used to study droplet generation at the nozzle and droplet impact.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006426
EISBN: 978-1-62708-192-4
... minimize tensile residual stresses. With soft wheels, low wheel speeds, shallow cuts, and proper grinding fluid, El-Helieby and Rowe produced compressive residual stresses on EN31 steel (chemistry related to AISI 52100 through-hardening steel) by following these practices. Although such practices may...
Abstract
Rolling-element bearings, also called rolling bearings and antifriction bearings, tend to have very low friction characteristics compared to plain bearings or simple sliding bearings. This article discusses the types of rolling-element bearings, namely, ball bearings and roller bearings. It provides information on the bearing component materials. The article describes the lubrication requirements and lubrication methods, namely, elastohydrodynamic lubrication and grease lubrication. It reviews the adjustment factors influencing fatigue life of the bearing. The article also provides information on bearing load ratings, standard bearing geometries, rolling bearing friction factors, and wear and its control methods. It concludes with a discussion on damage modes of bearings.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006362
EISBN: 978-1-62708-192-4
... and PAB and CAB bearings are considered separately. For each type, a brief description of the operating principles is given and guidance provided for estimating bearing performance. Finally, some discussion of the issues affecting materials selection is made. Basic Fluid-Film Characteristics Reynolds...
Abstract
This article describes the characteristics of three types of gas bearings, such as aerostatic bearing, precision aerodynamic bearing (PAB), and compliant aerodynamic bearing (CAB). It discusses the applications for aerostatic bearings and advantages in lubricating a bearing with a compressible gas. The article also describes the different types of aerostatic bearings, such as annular thrust bearings and orifice-compensated journal bearings. It presents a discussion on load capacity and stiffness, friction and power loss, and stability and damping of the aerostatic bearings. The article provides a discussion on the types of PAB and CAB. The types include spiral groove annular thrust bearings, cylindrical journal bearings, three-sector journal bearings, tilting-pad journal bearings, and helical-grooved journal bearings. The types of CAB include foil bearings and pressurized-membrane bearings. The article concludes with a description of factors that influence materials selection for gas-lubricated bearings.
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