Search Results for fluid cell forming

This article focuses on the three basic groups of flexible-die forming methods: rubber pad, fluid cell, and fluid forming. It provides information on the Guerin process, the Verson-Wheelon process, the trapped-rubber process, the Marform process, the Hydroform process, the SAAB process, and the Demarest process. The article provides a discussion on the procedures of these processes, as well as the presses and tools used. It describes the methods of hydraulic forming of thin metal parts, namely, hydraulic forming with diaphragm, hydraulic forming with gasket and pressure control, and hydrobuckling.

Computational fluid dynamics (CFD) is one of the tools available for understanding and predicting the performance of thermal-fluids systems. This article qualitatively describes the basic principles of CFD. The numerical methods, such as geometry description and discretization, used to solve the CFD equations are discussed. The article also demonstrates the application of CFD to a few casting problems.

Computational fluid dynamics (CFD) is a computationally intensive three-dimensional simulation of thermal fluids systems where non-linear momentum transport plays an important role. This article presents the governing equations of fluid dynamics and an introduction to the CFD techniques. It introduces some common techniques for discretizing the fluid-flow equations and methods for solving the discrete equations. These include finite-difference methods, finite-element methods, spectral methods, and computational particle methods. The article describes the approaches for grid generation with complex geometries. It discusses the four-step procedures used in the CFD process for engineering design: geometry acquisition, grid generation and problem specification, flow solution, and post-processing and synthesis. The article also provides information on the engineering applications of the CFD. It concludes with a discussion on issues and directions for engineering CFD.

Computational fluid dynamics (CFD) is reserved for computationally intensive three-dimensional simulations of thermal fluids systems where nonlinear momentum transport plays an important role. This article presents the governing equations of fluid dynamics and an introduction to the CFD techniques for their solution. It introduces discretization techniques that are used by finite-difference, finite-volume, finite-element, spectral, and some particle methods. Associated concepts of numerical stability and accuracy are also reviewed. The article describes two approaches for grid generation with complex geometries: the use of unstructured grids and the use of special differencing methods on structured grids. The article describes the four-step procedures of the CFD process: geometry acquisition, grid generation and problem specification, flow solution, and post-processing and synthesis. It provides information on the applications of the engineering CFD. Issues and directions for the engineering CFD are also described.

This article focuses on the intermediate length scales, where transport phenomena govern the spatial and temporal evolution of a structure. It presents the cellular automaton (CA) and phase field (PF) methods that represent the state of the art for modeling macrostructure and microstructure. The article describes the principles of the PF method and provides information on the applications of the PF method. The CA model is introduced as a computationally efficient method to predict grain structures in castings using the mesoscopic scale of individual grains. The article discusses the coupling of the CA to macroscopic calculation of heat, flow, and mass transfers in castings and applications to realistic casting conditions.

Modeling of structure formation in casting of alloys involves several length scales, ranging from the atomic level to macroscopic scale. Intermediate length scales are used to define the microstructure of the growing phases and the grain structure. This article discusses the principles and applications of the phase field method and the cellular automaton method for modeling the direct evolution of structure at the intermediate length scales, where transport phenomena govern the spatial and temporal evolution of the structure that involves nucleation and growth.

Rapid prototyping (RP) techniques in the sheet-metal forming industry is developed to quickly test the form and fit of new sheet-metal products on a prototype basis as well as for production runs characterized by small lot sizes. This article provides an overview of some of the technologies used for RP and low-volume production of sheet-metal parts. It discusses low-cost tooling and flexible sheet-forming processes and reviews the various aspects of incremental sheet forming.

Leak testing is used to determine the rate at which a liquid or gas penetrates from inside a component or assembly to the outside, or vice versa. This article discusses the type of leaks, namely real leaks, and virtual leaks. It describes the leak testing of fluid systems at pressure through acoustic method and bubble testing. The article gives a short note on types of leak detectors, sulfur hexafluoride detectors and mass-spectrometer. It tabulates the pressure and vacuum system leak-testing methods and discusses the application of gas detectors in leak testing.

This article presents conservation equations for heat, species, mass, and momentum to predict transport phenomena during solidification processing. It presents transport equations and several examples of their applications to illustrate the physics present in alloy solidification. The examples demonstrate the utility of scaling analysis to explain the fundamental physics in a process and to demonstrate the limitations of simplifying assumptions. The article concludes with information on the solidification behavior of alloys as predicted by full numerical solutions of the transport equations.

This article describes the corrosion resistance and ion release from main transition metallic bearings used as medical devices. It discusses the main issues associated with the in vivo presence of ions and their biocompatibility during the exposure of patients to different aspects of ion toxicity. These include ion concentration and accumulation in organisms, reactive oxygen species and oxidative stress, and carcinogenicity stimulated by the corrosion process and toxic ions release.

Sheet forming comprises deformation processes in which a metal blank is shaped by tools or dies, primarily under the action of tensile stresses. This article discusses the classification of sheet-forming processes for obtaining desired dimensional features. It describes different process-related developments, namely, superplastic forming of aluminum, forming of tailor-welded blanks, rubber-pad forming, and high-velocity metal forming. The article explains cost-effective approaches of evaluating tooling designs prior to the manufacture of expensive steel dies and dieless forming techniques such as thermal forming and peen forming. It provides information on the application of advanced high-strength steels, magnesium alloys, and various ultrafine-grain materials for superplastic sheet forming. The article concludes with information on the development and application of simulation, design, and control of sheet-forming processes.

This article discusses the basic operating principles, industrial applications, and advantages as well as the parameters influencing the process of laser-induced forward transfer (LIFT) of solid materials, liquid materials, laser-absorbing layers, intact structures, and metallic 3D microstructures in additive manufacturing.

This article describes dental alloy compositions and its properties. It discusses the safety and efficacy considerations of dental alloy devices. The article defines and compares interstitial fluid and oral fluid environments. Artificial solutions developed for the testing and evaluation of dental materials are summarized. The article examines the effects of restoration contact on electrochemical parameters and reviews the concentration cells developed by dental alloy-environment electrochemical reactions. The composition and characterization of biofilms, corrosion products, and other debris that deposit on dental material surfaces are discussed. The article evaluates the types of alloys available for dental applications, including direct filling alloys, crown and bridge alloys, partial denture alloys, porcelain fused to metal alloys, wrought wire alloys, soldering alloys, and implant alloys. The effects of composition and microstructure on the corrosion of each alloy group are also discussed. The article concludes with information on the tarnishing and corrosion behavior of these alloys.

This article provides a detailed discussion on the various devices by which cathodic protection (CP) can be applied to pipe-type power transmission cables. These devices include the resistor rectifier, isolator-surge protector, polarization cells, and field rectifiers. The article describes the interference created by stray currents on CP and associated remedial actions.