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Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005633
EISBN: 978-1-62708-174-0
... Abstract Flash welding, also called flash butt welding, is a resistance welding process in which a butt joint weld is produced by a flashing action and by the application of pressure. The flash welding process consists of preweld preparation, flashing, upsetting (forging), and postweld heat...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001366
EISBN: 978-1-62708-173-3
... Abstract Flash welding (FW) is a resistance welding process in which a butt joint weld is produced by a flashing action and by the application of pressure. Flash welding is used to join metallic parts that have similar cross sections in terms of size and shape. This article discusses flash...
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006514
EISBN: 978-1-62708-207-5
... Abstract The resistance welding processes commonly employed for joining aluminum are resistance spot welding, resistance seam welding, resistance roll welding, upset and flash welding for butt joining welding, and high-frequency resistance welding. This article discusses the general factors...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003509
EISBN: 978-1-62708-180-1
... welding processes. The article also describes failure origins in other welding processes, such as electroslag welds, electrogas welds, flash welds, upset butt welds, flash welds, electron and laser beam weld, and high-frequency induction welds. arc welding brittle fracture electrogas welds...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001408
EISBN: 978-1-62708-173-3
...-and electron-beam welding, resistance welding, flash welding, and friction welding, are discussed. electron-beam welding flash welding friction welding laser-beam welding martensitic stainless steel material selection microstructure resistance welding weldability wrought martensitic stainless...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001443
EISBN: 978-1-62708-173-3
... on flash welding, high-frequency resistance welding, and capacitor discharge stud welding. It concludes with a discussion on resistance welding of stainless steels, aluminum alloys, and copper and copper alloys. aluminum alloys capacitor discharge stud welding clamping dies copper copper alloys...
Book Chapter

Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003207
EISBN: 978-1-62708-199-3
... projection welding, and flash welding. flash welding process variables resistance projection welding resistance seam welding resistance spot welding welding equipment welding machine welding parameters RESISTANCE SPOT WELDING (RSW) is a process in which faying surfaces...
Book Chapter

Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003207
EISBN: 978-1-62708-199-3
... projection welding, and flash welding. flash welding process variables resistance projection welding resistance seam welding resistance spot welding welding equipment welding machine welding parameters Resistance Spot Welding RESISTANCE SPOT WELDING (RSW) is a process in which faying...
Book Chapter

Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001377
EISBN: 978-1-62708-173-3
... by forge welding include high-alloy steels, nickel-base alloys, cobalt-base alloys, aluminum alloys, titanium alloys, and tungsten. Applications of this process include welding rods, bars, tubes, rails, aircraft landing gear, chains, and cans. The forge welding process is competitive with flash welding...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005574
EISBN: 978-1-62708-174-0
.... , “An Examination of Morphological Development during Flash Butt Welding,” EWI Cooperative Research Report MR9602, 1996 17. Nippes E.F. , Savage W.F. , McCarthy J.J. , and Smith S.S. , Temperature Distribution during the Flash Welding of Steel , Weld. J. Res. Suppl. , Vol 30...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005625
EISBN: 978-1-62708-174-0
.... Flash welding creates the heat for welding at the faying surfaces of the joint not only by resistance to the flow of electric current but also by arcing (“flashing”) across the interface (see the article “Flash Welding and Upset Welding” in this Volume). Capacitor discharge stud welding, where...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001421
EISBN: 978-1-62708-173-3
...,” Research Report MR9108, Edison Welding Institute , June 1991 20. Schwartz D.S. , Devletian J.H. , Chen S.J. , and Gould J.E. , Capacitor Discharge and Flash Welding of SiC-Reinforced High Temperature Al Alloys , Joining and Adhesion of Inorganic Materials , Proceedings...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005567
EISBN: 978-1-62708-174-0
... alloys, and tungsten. Applications of this process include welding rods, bars, tubes, rails, aircraft landing gear, chains, and cans. The forge welding process is competitive with flash welding and friction welding. The primary variables for forge welding are temperature, total deformation...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001820
EISBN: 978-1-62708-180-1
... Weldments to pipe surface Wrinkle bends Internal combustion Sabotage Longitudinal weld defects High-hardness region (b) (a) Electric flash welding, electric-resistance welding, or electric-induction welding without the addition of extraneous metals. (b) These arc...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005644
EISBN: 978-1-62708-174-0
... in annealed condition. Filler depends on mechanical properties required. Can be precipitation-hardened stainless steel. Postweld treatment precipitates carbides and martensite. Austenitic stainless steels (301, 302) … … … … Arc welding not recommended. Flash welding possible Austenitic stainless...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003205
EISBN: 978-1-62708-199-3
... requires approximately 19,000 A and 1 2 s. Specific resistance welding processes include: Resistance spot welding (RSW) Resistance seam welding (RSEW) Projection welding (PW) Flash welding (FW) High-frequency resistance welding (HFRW) Capacitor discharge stud welding...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003205
EISBN: 978-1-62708-199-3
... arc welding Flux-cored arc welding Gas tungsten arc welding Plasma arc welding Electroslag welding Electrogas welding Resistance welding Flash welding Oxyfuel welding Diffusion welding Friction welding Electron beam welding Laser beam welding Torch brazing Furnace brazing Induction...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001447
EISBN: 978-1-62708-173-3
... (11,000) Upset force, kN (lbf) 97.9 (22,000) Upset distance, mm (in.) 3.2 (0.125) Fig. 3 Effect of welding variables on the heat pattern at the interface and flash formation of inertia welds Fig. 4 Material combinations that are weldable by friction welding processes. List...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005647
EISBN: 978-1-62708-174-0
... FRW friction welding FS furnace soldering ft foot FW flash welding g gram g acceleration due to gravity gf gram force GMA gas metal arc GMAC gas metal arc cutting GMAW gas metal arc welding GPa gigapascal GTA gas tungsten arc GTAC gas tungsten arc...
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005593
EISBN: 978-1-62708-174-0
... can also be used to foster the necessary mechanisms for solid-state joining. Variants of solid-state resistance welding include flash-butt, upset-butt, mash-seam, etc. This article provides a fundamentals-based description of these approaches through one specific process variant. This is termed...