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Book Chapter

By Jian Cao
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005166
EISBN: 978-1-62708-186-3
...Abstract Abstract Flanging is a process used to form a projecting rim or edge on a part. This article explores how to determine aluminum flanging limits in terms of fracture, wrinkling, and springback, and their influencing material and process parameters with examples. flanging fracture...
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Published: 01 January 2006
Fig. 13 Bracket in which accurately aligned holes on opposing flanges were cam pierced in one press stroke after forming. Dimensions given in inches More
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Published: 30 September 2015
Fig. 6 Examples of automotive exhaust flanges made of powder metallurgy ferritic stainless steels More
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Published: 01 January 2006
Fig. 24 Axle bearing support for which blank was prepared so that long flanges were formed at a slight angle to direction of rolling to prevent cracking. Dimensions given in inches More
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Published: 01 January 2006
Fig. 8 Effect of impact in forming stretch and shrink flanges by the drop hammer (or trapped-rubber) and Guerin processes. Dimensions given in inches More
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Published: 01 January 2006
Fig. 28 Principal types of failure in curved flanges made by rubber-die forming More
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Published: 01 January 2006
Fig. 34 Dimensional relationships for three types of stretch and shrink flanges More
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Published: 01 January 2006
Fig. 35 Hinge half on which flanges were formed flush with adjacent surfaces. Dimensions given in inches More
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Published: 01 December 2008
Fig. 10 (a) A radius on the inside edges of the two flanges would increase the cost of the core, because of the requirement for a loose piece in the core box. (b) Eliminating the radius simplifies the core. (c) One radius can be incorporated without complicating the core of this hypothetical More
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Published: 01 January 2006
Fig. 16 Variation of springback on the aluminum shrink flanging due to flange length ( h ) and shrinking radius ( R sh ). Source: Ref 1 More
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Published: 01 January 2006
Fig. 25 Sheet metal bending operations. (a) Straight flanging. (b) Stretch flanging. (c) Shrink flanging. (d) Hemming. (e) Seaming. (f) Curling More
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Published: 30 August 2021
Fig. 11 Toe cracking on the flange side of the flange-to-pipe fillet weld, showing the weld metal, heat-affected zone, and unaffected base metal. Cracking occurred in the martensitic (white) heat-affected zone of the flange. 2% nital etch More
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Published: 01 August 2018
Fig. 32 Cold shut (at arrow) in the flange of a machined cast drum. Magnetic-particle inspection revealed faint indications of the cold shut in the rough casting. More
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Published: 01 August 2018
Fig. 25 Radiographic appearance of dross inclusions (arrows) in the outer flange of a cast aluminum alloy 355 housing body. Radiograph was made at 75 kV, 1 min exposure. More
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Published: 01 January 2006
Fig. 6 Factors affecting deformation and failure during stretch flanging of tailor-welded blanks More
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Published: 01 January 2006
Fig. 21 Production of a stepped-diameter flanged hemisphere, in which a narrow punch was used in predrawing the dome. The piece was drawn from a 280 mm (11 1 8 in.) diameter blank produced in operation 1 (not shown). Dimensions given in inches More
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Published: 01 January 2006
Fig. 22 Production of a flat-flanged sink basin by drawing and redrawing (using a two-radius reversible draw ring) and trimming. Dimensions given in inches More
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Published: 01 January 2006
Fig. 27 Long narrow strut with a contoured stretch flange that was made by rubber-pad forming in a curved die with cover plates to prevent springback. Dimensions given in inches More
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Published: 01 January 2006
Fig. 6 Schematic of a shrink flanging and its key geometry parameters. (a) Unflanged blank. (b) Flanged sheet with wrinkles More
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Published: 01 January 2006
Fig. 7 Schematic of flanging process parameter definitions used in Eq 2 . Source: Ref 6 More