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in Thermal Spray Coatings for Corrosion Protection in Atmospheric and Aqueous Environments
> Corrosion: Materials
Published: 01 January 2005
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Published: 01 August 2013
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Typical incursion test outcomes for (a) flame-sprayed NiCrAl-bentonite agai...
Available to PurchasePublished: 01 August 2013
Fig. 15 Typical incursion test outcomes for (a) flame-sprayed NiCrAl-bentonite against IN718 blades, (b) atmospheric-plasma-sprayed (APS) CoNiCrAlY-hexagonal boron nitride-polyester sprayed to optimum hardness levels and tested against Ti-6Al-4V blades, and (c) APS yttria-stabilized zirconia
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Published: 01 January 1994
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in Thermal Spray Coatings for Friction and Wear Control
> Friction, Lubrication, and Wear Technology
Published: 31 December 2017
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Micrograph through a flame-sprayed aluminum coating showing oxide layers wi...
Available to PurchasePublished: 01 January 2006
Fig. 7 Micrograph through a flame-sprayed aluminum coating showing oxide layers within the coating (thin dark lines)
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Electron microprobe x-ray scans of flame-sprayed aluminum coating cross sec...
Available to PurchasePublished: 01 January 2006
Fig. 8 Electron microprobe x-ray scans of flame-sprayed aluminum coating cross sections after full immersion in filtered seawater for 15 months
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Cross-sectional view of a flame powder spraying system showing powder feed ...
Available to PurchasePublished: 01 January 1993
Fig. 2 Cross-sectional view of a flame powder spraying system showing powder feed material being transported by the carrier gas and then melted by the oxyfuel mixture
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Published: 01 January 1993
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001280
EISBN: 978-1-62708-170-2
... of various coating materials, namely, silicate glasses, oxides, carbides, silicides, and cermets. It reviews ceramic coating methods: brushing, spraying, dipping, flow coating, combustion flame spraying, plasma-arc flame spraying, detonation gun spraying, pack cementation, fluidized-bed deposition, vapor...
Abstract
Ceramic coatings are applied to metals to protect them against oxidation and corrosion at room temperature and at elevated temperatures. This article provides a detailed account of the factors to be considered when selecting a ceramic coating and describes the characteristics of various coating materials, namely, silicate glasses, oxides, carbides, silicides, and cermets. It reviews ceramic coating methods: brushing, spraying, dipping, flow coating, combustion flame spraying, plasma-arc flame spraying, detonation gun spraying, pack cementation, fluidized-bed deposition, vapor streaming, troweling, and electrophoresis. The article also includes information on the evaluation of the quality of ceramic coatings.
Book: Thermal Spray Technology
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005706
EISBN: 978-1-62708-171-9
... Abstract Thermal spray is a generic term for a group of coating processes used to apply metallic, ceramic, cermet, and some polymeric coatings for a broad range of applications. This article provides a brief description of commercially important thermal spray processes, namely, powder-fed flame...
Abstract
Thermal spray is a generic term for a group of coating processes used to apply metallic, ceramic, cermet, and some polymeric coatings for a broad range of applications. This article provides a brief description of commercially important thermal spray processes, namely, powder-fed flame spray, wire- or rod-fed flame spray, electric arc spray, plasma arc spray, vacuum plasma spray, high-velocity oxyfuel spray, detonation gun deposition, and cold spray, and their advantages. It provides details on the microstructural characteristics of thermal spray coatings. The article also presents information on a wide variety of materials that can be thermal sprayed, such as metals, ceramics, intermetallics, composites, cermets, polymers, and functionally gradient materials. Tables are included, which list the thermal spray processes and coating properties of importance for various industrial applications.
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Typical imperfections in flame/arc spray coatings. (a) Thin area in coating...
Available to PurchasePublished: 01 January 2006
Fig. 9 Typical imperfections in flame/arc spray coatings. (a) Thin area in coating. (b) Imbedded blasting grit. (c) Void extending to substrate
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Book: Thermal Spray Technology
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005718
EISBN: 978-1-62708-171-9
.... The article summarizes the essential equipment components and necessary controls. The various thermal spray processes are conventional flame spray, detonation gun, high-velocity oxyfuel spray, electric arc spray, and plasma arc spray. Other processes, such as cold spray, underwater plasma arc spray...
Abstract
This article presents the major thermal spray processes and their subsets, presenting each of the commercially significant processes together with some of their important variations. Each process is presented along with the attributes that influence coating structure and performance. The article summarizes the essential equipment components and necessary controls. The various thermal spray processes are conventional flame spray, detonation gun, high-velocity oxyfuel spray, electric arc spray, and plasma arc spray. Other processes, such as cold spray, underwater plasma arc spray, and extended-arc and other high-energy plasma arc spray, are also considered.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001282
EISBN: 978-1-62708-170-2
... Abstract This article introduces thermal spray coatings and describes the various types of coating processes and coating devices, including the flame spray, electric-arc spray, plasma spray, transferred plasma arc, high-velocity oxyfuel, and detonation gun. It provides information...
Abstract
This article introduces thermal spray coatings and describes the various types of coating processes and coating devices, including the flame spray, electric-arc spray, plasma spray, transferred plasma arc, high-velocity oxyfuel, and detonation gun. It provides information on the surface preparation methods and finishing treatments of coated parts. The article also explains the tests to evaluate the coating quality and the effects of coating structures and mechanical properties on coated parts. It concludes with a discussion on the uses of thermal spray coatings.
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Typical thermal spray microstructures, showing general coating structures. ...
Available to PurchasePublished: 01 August 2013
Fig. 6 Typical thermal spray microstructures, showing general coating structures. (a) NiWCrFeBSiC/Colmonoy 72 spray and fused, flame spray coating. (b) Zirconia, plasma sprayed. (c) Polymer, flame sprayed. Courtesy of Wall Colmonoy, Plasma Technik, and UTP, respectively
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Book Chapter
Abradable Thermal Spray Applications and Technology
Available to PurchaseBook: Thermal Spray Technology
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005738
EISBN: 978-1-62708-171-9
... Abstract This article provides an overview of key abradable thermal spray coating systems based on predominant function and key design criteria. It describes two families of coatings which have evolved for use at higher temperature: flame (combustion)-sprayed abradable powders and atmospheric...
Abstract
This article provides an overview of key abradable thermal spray coating systems based on predominant function and key design criteria. It describes two families of coatings which have evolved for use at higher temperature: flame (combustion)-sprayed abradable powders and atmospheric plasma-sprayed abradable powders. Three classic examples of flame spray abradables are nickel-graphite powders, NiCrAl-bentonite powders, and NiCrFeAl-boron nitride powders. The article provides information on various abradable coating testing procedures, namely, abradable incursion testing; aging, corrosion, thermal cycle and thermal shock testing; hardness testing; and erosion resistance testing.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001462
EISBN: 978-1-62708-173-3
... processes and the specific flame and arc spray processes used to preserve large steel components and structures. It describes the TSC selection guide and an industrial process procedure guide for applying aluminum and zinc TSCs onto steel. aluminum coatings flame and arc spray process steel thermal...
Abstract
Thermal spray coatings (TSCs) are surface coatings engineered to provide wear-, erosion-, abrasion-, and corrosion-resistant coatings for original equipment manufacture and for the repair and upgrading of in-service equipment. This article presents an overview of five thermal spray processes and the specific flame and arc spray processes used to preserve large steel components and structures. It describes the TSC selection guide and an industrial process procedure guide for applying aluminum and zinc TSCs onto steel.
Book Chapter
Corrosion of Metallic Coatings
Available to PurchaseSeries: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004107
EISBN: 978-1-62708-184-9
... included aluminum and zinc wire-flame-spray coated steel specimens with coating thicknesses of 0.08, 0.15, 0.23, 0.30, and 0.40 mm (3, 6, 9, 12, and 15 mils). Field exposures were conducted at a variety of atmospheric exposure sites and two seawater immersion sites. The study was scheduled to last 12 years...
Abstract
A sacrificial coating applied to a steel substrate can add 20 years or more of life to the substrate, depending on its thickness and composition. Different techniques to apply sacrificial coatings offer various characteristics that contribute to corrosion resistance. This article discusses thermal spray, hotdipping, and electroplating processes used to apply coatings in steel structures. It describes the corrosion attributes of the resulting coatings and discusses the methods of protecting steel from corrosion using aluminum and zinc coatings.
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Overview of typical powder deposition velocities and temperatures for flame...
Available to PurchasePublished: 01 August 2013
Fig. 4 Overview of typical powder deposition velocities and temperatures for flame spray, atmospheric plasma spray, high-velocity oxyfuel (HVOF), and wire spray
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Microstructures of thermally sprayed metal-matrix composites (MMCs). (a) Hi...
Available to Purchase
in Carbide- and Boride-Based Thick Coatings for Abrasive Wear-Protection Applications
> Friction, Lubrication, and Wear Technology
Published: 31 December 2017
Fig. 16 Microstructures of thermally sprayed metal-matrix composites (MMCs). (a) High-velocity-oxyfuel-sprayed MMC coating consisting of a ledeburitic cold work tool steel matrix and 10 vol% TiC. Source: Ref 70 . (b) Flame-sprayed nickel-base coating with addition of WC
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