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flame and arc spray process

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Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005718
EISBN: 978-1-62708-171-9
.... The article summarizes the essential equipment components and necessary controls. The various thermal spray processes are conventional flame spray, detonation gun, high-velocity oxyfuel spray, electric arc spray, and plasma arc spray. Other processes, such as cold spray, underwater plasma arc spray...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001462
EISBN: 978-1-62708-173-3
... processes and the specific flame and arc spray processes used to preserve large steel components and structures. It describes the TSC selection guide and an industrial process procedure guide for applying aluminum and zinc TSCs onto steel. aluminum coatings flame and arc spray process steel thermal...
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001282
EISBN: 978-1-62708-170-2
... Abstract This article introduces thermal spray coatings and describes the various types of coating processes and coating devices, including the flame spray, electric-arc spray, plasma spray, transferred plasma arc, high-velocity oxyfuel, and detonation gun. It provides information...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005717
EISBN: 978-1-62708-171-9
...) and short-wavelength ultraviolet (UV) light. Filtered eye protection is required for all thermal spray processes. Numbers 9 to 12 welding-type glasses or shields are recommended for plasma and electric arc spray processes, while flame and high-velocity oxyfuel (HVOF) require less protection (No. 6 to 8...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005713
EISBN: 978-1-62708-171-9
... spray equipment technology saw much of its progress in the mid to late 1950s, with flame or combustion spray and electric arc all making parallel but separate advances. Many improvements in these processes have been made since then, but the basic operating principles remain unchanged. Powders are now...
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003690
EISBN: 978-1-62708-182-5
... coatings include portability, ability to seal or topcoat, abrasion and erosion resistance, and lack of curing requirements. Thermal Spray Processes Thermal spray (TS) is a generic term used to describe a group of processes, including flame spraying, plasma spraying, arc metallization, detonation gun...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005706
EISBN: 978-1-62708-171-9
... is a brief description of thermal spray technology. Thermal Spray Processes Thermal spray processes include flame spray, electric arc spray, plasma arc spray, high-velocity oxyfuel spray, detonation gun deposition, and cold spray ( Ref 1 , Ref 2 ). Coating material is fed to the thermal spray torch...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005719
EISBN: 978-1-62708-171-9
... flows (fuel-to-oxygen ratio being a significant parameter in flame spray processes) Gas characteristics: density, thermal conductivity, etc. Available energy, electrical or chemical, acting upon the arc/flame gases Temperature Variables Temperature variables are controlled in part...
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004107
EISBN: 978-1-62708-184-9
... in the molten state, as illustrated in Fig. 5 , and those that deposit the coating in a warm state. Conventional thermal spray processes, which deposit the materials in a molten state, include: high-velocity oxyfuel (HVOF), plasma, flame, laser cladding, and electric arc deposition. Conversely, high-velocity...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001442
EISBN: 978-1-62708-173-3
... Abstract Hardfacing is a form of surfacing that is applied for the purpose of reducing wear, abrasion, impact, erosion, galling, or cavitation. This article describes the deposition of hardfacing alloys by oxyfuel welding, various arc welding methods, laser welding, and thermal spray processes...
Series: ASM Handbook
Volume: 13B
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v13b.a0003832
EISBN: 978-1-62708-183-2
... processes such as HVOF is believed to offer the potential to fabricate extremely dense coatings with high corrosion resistance. Aluminum Coatings and Zinc Coatings The TSA and TSZ coatings are usually sprayed onto large structures using flame and electric arc-based processes, and with the coating...
Image
Published: 01 January 2003
Fig. 2 Generic process schematics for (a) flame powder, (b) flame wire, (c) wire arc, and (d) plasma spray. Gas flow SCFH, standard cubic feet per hour; temperature, Kelvin; impact velocity FPS, feet per second. Source: Ref 6 (courtesy of Praxair-Tafa, Concord, NH) More
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001280
EISBN: 978-1-62708-170-2
... of various coating materials, namely, silicate glasses, oxides, carbides, silicides, and cermets. It reviews ceramic coating methods: brushing, spraying, dipping, flow coating, combustion flame spraying, plasma-arc flame spraying, detonation gun spraying, pack cementation, fluidized-bed deposition, vapor...
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006419
EISBN: 978-1-62708-192-4
... Oxide content Maximum feedstock rate, kg/h (lb/h) Flame spray (FS) <3160 (<5720) 50–100 (165–500) Medium High 5–10 (11–22) High-velocity oxy-fuel (HVOF) spray <3100 (<5610) 500–800 (1640–2625) Very high Low 6–15 (13–33) Wire-arc spray (WAS) 4000–5000 (7200–9000) 100...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001435
EISBN: 978-1-62708-173-3
.... (a) Block sequence. (b) Cascade sequence Flame Spraying Flame spraying (FLSP) of gray iron is mainly used to repair worn areas, defects, and broken corners on gray iron glass molds. The FLSP process is preferred because deposits as thin as 0.10 to 0.13 mm (0.004 to 0.005 in.) can be applied...
Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006301
EISBN: 978-1-62708-179-5
... such as electrical resistance welding and thermite welding. It reviews thermal spraying processes, such as flame spraying, arc spraying, and plasma spraying, of a cast iron. arc spraying braze welding cast iron ductile iron electrical resistance welding flame spraying flux cored arc welding fusion...
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005740
EISBN: 978-1-62708-171-9
...-0.1%C PTWA Low friction and reduction of oil consumption Cylinder liner Al-Si Arc spray + Piston ring Mo Flame spray +++ APS HVOF Light-weight solution Connecting rod bearing Cu-Sn APS UD Valve lifter Fe-0.8%C Arc spray + Combustion efficiency...
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001487
EISBN: 978-1-62708-173-3
... soldering thermal spraying thermite welding ventilation welding THIS ARTICLE covers the basic elements of safety general to all welding, cutting, and related processes. It includes safety procedures common to a variety of applications. However, it does not cover all safety aspects of every welding...
Image
Published: 01 January 1994
of coatings applied by plasma-arc or combustion flame spraying. (c) Testing bond strength of coatings applied by detonation gun process More
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005735
EISBN: 978-1-62708-171-9
... pistons, and centrifuges, can be carried out by thermal spray processes that include twin-wire arc, flame, plasma, and HVOF spraying. Materials used are generally of the NiAlCr variety or sometimes bronze, if corrosion is not a particular problem. Machining to final dimensions can be performed...