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Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005221
EISBN: 978-1-62708-187-0
... Abstract This article introduces filling and feeding concepts from the general perspective of what constitutes a good casting practice. It briefly reviews the concepts that may help to clarify and quantify objectives for more effective mold-filling designs. The article describes the preprimed...
Abstract
This article introduces filling and feeding concepts from the general perspective of what constitutes a good casting practice. It briefly reviews the concepts that may help to clarify and quantify objectives for more effective mold-filling designs. The article describes the preprimed filling system through various partial solutions to the prepriming approach. It discusses the six individual parts of the naturally pressurized filling system, namely, offset stepped pouring basin, sprue, sprue/runner junction, runner, gates, and feeding via feeders. The article also lists the key features of the system.
Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006303
EISBN: 978-1-62708-179-5
... Abstract Gray cast iron is one of the most tolerant of metals when used with poorly designed filling systems. Good filling systems are necessary for the production of sound and acceptable ductile iron castings. This article presents an outline description of well-designed filling systems...
Abstract
Gray cast iron is one of the most tolerant of metals when used with poorly designed filling systems. Good filling systems are necessary for the production of sound and acceptable ductile iron castings. This article presents an outline description of well-designed filling systems for all varieties of cast iron and all varieties of molds. It discusses the general conditions for the filling system layout, including the downsprue, sprue/runner junction, and runner. Both gray cast iron and compacted graphite iron exhibit a growth of graphite in direct contact with the liquid metal. The article concludes with a discussion on feeding of ductile iron.
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Thin-wall volute castings such as this present problems of mold filling bec...
Available to PurchasePublished: 01 December 2008
Fig. 45 Thin-wall volute castings such as this present problems of mold filling because molten metal must travel a long distance to fill the thin walls. See text.
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Uneven filling of the sides of the “ladder” configuration of this casting a...
Available to PurchasePublished: 01 December 2008
Fig. 47 Uneven filling of the sides of the “ladder” configuration of this casting as originally designed caused metal to flow through the cross members and cascade down either side. Three revised designs are shown.
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Properly designed bottom gate that ensures smooth filling of the casting wh...
Available to PurchasePublished: 01 December 2008
Fig. 11 Properly designed bottom gate that ensures smooth filling of the casting while producing minimal turbulence
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Thin-wall volute castings such as this present problems of mold filling bec...
Available to PurchasePublished: 01 December 2008
Fig. 8 Thin-wall volute castings such as this present problems of mold filling because molten metal must travel a long distance to fill the thin walls.
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Image
Uneven filling of the sides of the “ladder” configuration of this casting a...
Available to PurchasePublished: 01 December 2008
Fig. 10 Uneven filling of the sides of the “ladder” configuration of this casting as originally designed caused metal to flow through the cross members and cascade down either side. Three revised designs are shown.
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Typical restored teeth. (a) Pin restored amalgam filling on vital tooth. (b...
Available to PurchasePublished: 01 January 2006
Fig. 8 Typical restored teeth. (a) Pin restored amalgam filling on vital tooth. (b) Cast metal crown restoration on endodontically treated tooth with silver cones and cement to seal root canals. (c) Cast metal crown restoration on endodontically treated tooth with cement core buildup
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Effect of enmeshing on mold-filling simulation and comparison with water mo...
Available to PurchasePublished: 01 December 2008
Fig. 4 Effect of enmeshing on mold-filling simulation and comparison with water model (a). Results with (b) regular/irregular elements, (c) regular elements, and (d) isoparametric elements. Source: Ref 10
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Comparison of simulated mold-filling patterns with x-ray observation at red...
Available to PurchasePublished: 01 December 2008
Fig. 5 Comparison of simulated mold-filling patterns with x-ray observation at reduced pressure of 8 kPa and reducing pressure rate of 4.2 kPa/s. A and B, lower and upper part of the casting. Graphite mold and Al-7Si-0.4Mg melt. Source: Ref 11
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(a) A poor traditional filling design contrasted with (b) an improved syste...
Available to PurchasePublished: 01 December 2008
Fig. 5 (a) A poor traditional filling design contrasted with (b) an improved system
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Schematic of the Fischer converter. (a) Vessel in filling position. (b) Ves...
Available to PurchasePublished: 01 December 2008
Fig. 11 Schematic of the Fischer converter. (a) Vessel in filling position. (b) Vessel in treating position
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Published: 01 December 2008
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Schematic of the Fischer converter. (a) Vessel in filling position. (b) Ves...
Available to PurchasePublished: 01 December 1998
Fig. 11 Schematic of the Fischer converter. (a) Vessel in filling position. (b) Vessel in treating position
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Comparison of die filling behavior. (a) High-solid-fraction semisolid with ...
Available to PurchasePublished: 30 November 2018
Fig. 2 Comparison of die filling behavior. (a) High-solid-fraction semisolid with a solid content of approximately 50%. (b) Fully liquid
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Partial filling of a turbocharger impeller die, showing the highly viscous ...
Available to PurchasePublished: 30 November 2018
Fig. 12 Partial filling of a turbocharger impeller die, showing the highly viscous nature of the flow. (a) Filling the runner. (b) Filling of the turbocharger cavity. Courtesy of General Research Institute for Non-Ferrous Metals (GRINM), Beijing, China
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Filling simulations performed using ProCast software. Courtesy of General R...
Available to PurchasePublished: 30 November 2018
Fig. 16 Filling simulations performed using ProCast software. Courtesy of General Research Institute for Non-Ferrous Metals (GRINM), Beijing, China
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Published: 30 November 2018
Fig. 14 Cosworth casting process with roll over after mold filling. Source: Ref 12
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