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Image
Cross sections of AA6061 welds with AA4943 filler wire using laser hot wire...
Available to PurchasePublished: 30 November 2018
Fig. 17 Cross sections of AA6061 welds with AA4943 filler wire using laser hot wire welding technology
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Image
Laser welding using filler wire to make tailor-welded blanks and the result...
Available to PurchasePublished: 01 January 2006
Fig. 2 Laser welding using filler wire to make tailor-welded blanks and the resulting hardness distribution
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Image
Schematic of electroslag welding process using separate filler wire to incr...
Available to PurchasePublished: 31 October 2011
Fig. 18 Schematic of electroslag welding process using separate filler wire to increase deposition rate and absorb excess thermal energy in molten metal bath. Source: Ref 28
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Image
Deposition rates for GTAW with cold and hot filler wire on a steel workpiec...
Available to PurchasePublished: 01 January 1993
Image
Schematic of electroslag welding process using separate filler wire to incr...
Available to PurchasePublished: 01 January 1993
Fig. 14 Schematic of electroslag welding process using separate filler wire to increase deposition rate and absorb excess thermal energy in molten metal bath. Source: Ref 28
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Image
Ratio of filler-metal (electrode) wire surface area to volume for various w...
Available to PurchasePublished: 01 January 1993
Fig. 3 Ratio of filler-metal (electrode) wire surface area to volume for various wire diameters. “Common range” indicates range of wire diameters most often used for welding titanium.
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Image
Examples of placement of filler-metal wire and flame. (a) and (b) Proper pl...
Available to PurchasePublished: 01 January 1993
Fig. 1 Examples of placement of filler-metal wire and flame. (a) and (b) Proper placement. (c) Poor placement
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Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005598
EISBN: 978-1-62708-174-0
... Abstract Plasma gas metal arc welding (GMAW) is a process that can be defined as a combination of plasma arc welding (PAW) and GMAW within a single torch, where a filler wire is fed through the plasma nozzle orifice. Although originally referred to as plasma-MIG welding, the preferred term...
Abstract
Plasma gas metal arc welding (GMAW) is a process that can be defined as a combination of plasma arc welding (PAW) and GMAW within a single torch, where a filler wire is fed through the plasma nozzle orifice. Although originally referred to as plasma-MIG welding, the preferred term is plasma-GMAW. This article provides a detailed discussion on the operating procedures, advantages, disadvantages, and applications of GMAW and describes the equipment used in the plasma-GMAW.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001362
EISBN: 978-1-62708-173-3
... Abstract Plasma-metal inert gas (MIG) welding can be defined as a combination of plasma arc welding (PAW) and gas-metal arc welding (GMAW) within a single torch, where a filler wire is fed through the plasma nozzle orifice. This article describes the principles of operation and operating modes...
Abstract
Plasma-metal inert gas (MIG) welding can be defined as a combination of plasma arc welding (PAW) and gas-metal arc welding (GMAW) within a single torch, where a filler wire is fed through the plasma nozzle orifice. This article describes the principles of operation and operating modes of plasma-MIG welding. It discusses the advantages and disadvantages of the plasma-MIG process. The article describes the components, including power sources and welding torches, of equipment used for the plasma-MIG process. It provides information on inspection and weld quality control and troubleshooting techniques. The article concludes with a discussion on the applications of the plasma-MIG process.
Image
Powder metallurgy alloy FL-4405 (6.95 g/cm 3 ) joined to low-carbon steel r...
Available to PurchasePublished: 30 September 2015
Fig. 4 Powder metallurgy alloy FL-4405 (6.95 g/cm 3 ) joined to low-carbon steel rod without different filler wire diameter
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Image
High-strength gas metal arc weldment between an FN-0205 steering gear (6.9 ...
Available to PurchasePublished: 30 September 2015
Fig. 7 High-strength gas metal arc weldment between an FN-0205 steering gear (6.9 g/cm 3 ) and an AISI 1035 steel shaft using an E70S-type filler wire
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Image
High-performance automotive intake manifold comprised of A356.0, 3003, and ...
Available to PurchasePublished: 30 November 2018
Fig. 1 High-performance automotive intake manifold comprised of A356.0, 3003, and 6061-T6 base materials, all gas tungsten arc welded with ER4043 filler wire. Courtesy of John Marcella, Marcella Manifolds Inc.
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Image
Weld metal pulling and tearing the partially melted zone (PMZ). (a) Schemat...
Available to PurchasePublished: 31 October 2011
in the papillary penetration solidifies rapidly. This pulls the PMZ that is weakened by grain-boundary (GB) liquation. (b) Microstructure near the weld root of 7075 aluminum made with filler wire of aluminum 1100. The weld metal pulls and tears the PMZ near the tip of the papillary penetration. Source: Ref 63
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Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001356
EISBN: 978-1-62708-173-3
...-quality, low-distortion welds Free of the spatter associated with other methods Can be used with or without filler wire Can be used with a range of power supplies Welds almost all metals, including dissimilar ones Gives precise control of welding heat The GTAW process is applicable...
Abstract
The melting temperature necessary to weld materials in the gas-tungsten arc welding (GTAW) process is obtained by maintaining an arc between a tungsten alloy electrode and a workpiece. This article discusses the advantages and limitations and applications of the GTAW process. It schematically illustrates the key components of a GTAW manual torch. The article describes the process parameters, such as welding current, shielding gases, and filler metal. It discusses the GTAW process variations in terms of manual welding, mechanized welding, narrow groove welding, and automatic welding.
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Optical micrographs of commercial aluminum alloys for cryogenic application...
Available to PurchasePublished: 01 June 2024
(TIG)-welded AA2219-T87 sheet with AA2319 filler wire showing cast microstructure with dendrites in the weld pool. (e) Electron-beam welded (EBW) AA2219-T87 sheet showing the interface between the weld bead (left side) and heat-affected zone. (f) Friction-stir welded (FSW) microstructure showing
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Book Chapter
Selection of Wrought Precipitation-Hardening Stainless Steels
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001412
EISBN: 978-1-62708-173-3
... … … 9.5 39 WM 23 17 25 1.00 Aged 595 °C (1100 °F), 1 h 1090 158 765 111 … … 7.5 18 WM 12 9 25 1.00 ST + aged 595 °C (1100 °F), 1 h 1090 158 890 129 … … 11.0 38 WM 30 22 (a) All welds made in condition A with a 17-4PH coated electrode or filler wire. (b) ST...
Abstract
This article commences with a brief description of the solidification characteristics and microstructures of martensitic precipitation hardening (PH) stainless steels. It reviews the welding parameters for types 17-4PH, 15-5PH, PH13-8 Mo, Custom 450, and Custom 455. The article describes the microstructural evolution and weld parameters associated with semiaustenitic PH steels. It discusses the weldability and welding recommendations for A-286 and JBK-75 austenitic PH stainless steels. The article also presents tables that list properties and heat treatments for the PH stainless steels.
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005582
EISBN: 978-1-62708-174-0
... of a portion of the plasma (orifice) gas. The process can be operated with or without a filler-wire addition. Fig. 1 Plasma arc welding process, showing constriction of the arc by a copper nozzle and a keyhole through the plate Principles of Operation Once the equipment is set up...
Abstract
Plasma arc welding (PAW) can be defined as a gas-shielded arc welding process where the coalescence of metals is achieved via the heat transferred by an arc that is created between a tungsten electrode and a workpiece. This article focuses on the operating principles and procedures, current and operating modes, advantages, disadvantages, and applications of PAW. It discusses the personnel and equipment requirements, as well as the joints used in the process. The power source, plasma control console, water cooler, welding torch, and gas supply system for the plasma and shielding gases are also reviewed.
Book Chapter
Design Considerations for Electron Beam Welding
Available to PurchaseSeries: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005614
EISBN: 978-1-62708-174-0
... weld is fully constrained by the first weld and shows strong tendency to crack. Surface Geometry Usually, EBW does not use or need filler wire. Therefore, V-grooves or large joint gaps are not required; in fact, too much of a gap could be detrimental to the process. Surface tension pulls some...
Abstract
Electron beam welding (EBW) can produce deep, narrow, and almost parallel-sided welds with low total heat input and relatively narrow heat-affected zones in a wide variety of common and exotic metals. This article focuses on essential parameters of EBW, namely, weld and surface geometry, part configuration, melt-zone configuration, weld atmosphere (vacuum and nonvacuum), and joint design. It describes various aspects considered in EBW of thin and thick metal sections and poorly accessible joints. An overview of scanning and joint tracking techniques for inspection of electron beam-welded joints is also included. The article concludes with discussions on EBW defects, the use of filler metal for weld repair, and the control plans, codes, and specifications of the EBW process.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001357
EISBN: 978-1-62708-173-3
... arc column ( Fig. 1 ). The plasma is formed through the ionization of a portion of the plasma (orifice) gas. The process can be operated with or without a filler wire addition. Fig. 1 Plasma arc welding process, showing constriction of the arc by a copper nozzle and a keyhole through the plate...
Abstract
Plasma arc welding (PAW) can be defined as a gas-shielded arc welding process where the coalescence of metals is achieved via the heat transferred by an arc that is created between a tungsten electrode and a workpiece. This article discusses the melt-in mode and the keyhole mode of the PAW process, as well as the advantages and disadvantages. It describes the components of a basic PAW system, namely the power source, plasma control console, water cooler, welding torch, and gas supply system for the plasma and shielding gases. The article provides information on the applications of the PAW process and discusses the typical components and joints used. It concludes with information on personnel requirements and safety issues.
Book Chapter
5 xxx Aluminum Alloy Datasheets
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006707
EISBN: 978-1-62708-210-5
... weldable by a variety of techniques at thicknesses up to 20 cm (8 in.). Figure 1 shows the relationships between some of the more commonly used alloys in the 5 xxx series. Welding electrodes and filler wire are comprised of base metals with high magnesium content (3% Mg). Among them are 5183, 5356...
Abstract
This article provides an overview of key metallurgy, properties, and applications of the non-heat-treatable 5xxx series of aluminum alloys. It also shows the relationships between some of the more commonly used alloys in the 5xxx series.
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