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Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003503
EISBN: 978-1-62708-180-1
... Abstract This article describes the methodology for performing a failure modes and effects analysis (FMEA). It explains the methodology with the help of a hot water heater and provides a discussion on the role of FMEA in the design process. The article presents the analysis procedures and shows...
Abstract
This article describes the methodology for performing a failure modes and effects analysis (FMEA). It explains the methodology with the help of a hot water heater and provides a discussion on the role of FMEA in the design process. The article presents the analysis procedures and shows how proper planning, along with functional, interface, and detailed fault analyses, makes FMEA a process that facilitates the design throughout the product development cycle. It also discusses the use of fault equivalence to reduce the amount of labor required by the analysis. The article shows how fault trees are used to unify the analysis of failure modes caused by design errors, manufacturing and maintenance processes, materials, and so on, and to assess the probability of failure mode occurrence. It concludes with information on some of the approaches to automating the FMEA.
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Failure modes illustrated by the variation of the failure rate with operati...
Available to PurchasePublished: 31 December 2017
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Failure modes in bolted joints. Failure not only depends on the geometrical...
Available to PurchasePublished: 01 January 1997
Fig. 18 Failure modes in bolted joints. Failure not only depends on the geometrical dimensions, but also on the laminate construction. Arrows show direction of tensile loading. Source: Ref 46
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Spur-gear tooth showing combination failure modes. (a) Tooth-bending impact...
Available to PurchasePublished: 01 January 2002
Fig. 33 Spur-gear tooth showing combination failure modes. (a) Tooth-bending impact. (b) Tooth shear. Arrows indicate direction of applied force.
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Rolling-contact fatigue failure modes of thermal spray cermet and ceramic c...
Available to PurchasePublished: 01 January 2002
Fig. 10 Rolling-contact fatigue failure modes of thermal spray cermet and ceramic coatings. Source: Ref 84
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General relationships between failure modes and material properties. Shaded...
Available to PurchasePublished: 01 January 2002
Fig. 8 General relationships between failure modes and material properties. Shaded blocks indicate properties that are influential in controlling a particular failure mode. K Ic , plane-strain fracture toughness; K ISCC , threshold stress intensity for stress-corrosion cracking. Source
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Published: 01 January 2002
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Cutting tool failure modes. (a) Characteristic wear and fracture surfaces o...
Available to PurchasePublished: 01 January 1989
Fig. 11 Cutting tool failure modes. (a) Characteristic wear and fracture surfaces on cutting tools. (b) Catastrophic failure. (c) Typical wear measurements for a turning tool. VB = flank wear. Source: Ref 9
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Published: 15 January 2021
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Commonly observed, acceptable failure modes of (a) 0°, and (b) 90° carbon/e...
Available to PurchasePublished: 01 January 2000
Fig. 6 Commonly observed, acceptable failure modes of (a) 0°, and (b) 90° carbon/epoxy unidirectional composites
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Published: 01 January 2000
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Cutting tool failure modes. (a) Characteristic wear and fracture surfaces o...
Available to Purchase
in Prevention of Machining-Related Failures
> Analysis and Prevention of Component and Equipment Failures
Published: 30 August 2021
Fig. 1 Cutting tool failure modes. (a) Characteristic wear and fracture surfaces on cutting tools. (b) Catastrophic failure. (c) Typical wear measurements for a turning tool. VB , flank wear
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Schematic diagram and failure modes of a solder joint. IMC, intermetallic c...
Available to PurchasePublished: 30 August 2021
Fig. 5 Schematic diagram and failure modes of a solder joint. IMC, intermetallic compound; PCB, printed circuit board
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General relationships between failure modes and material properties. Shaded...
Available to Purchase
in Materials Selection for Failure Prevention
> Analysis and Prevention of Component and Equipment Failures
Published: 30 August 2021
Fig. 8 General relationships between failure modes and material properties. Shaded blocks indicate properties that are influential in controlling a particular failure mode. K Ic , plane-strain fracture toughness; K ISCC , threshold stress intensity for stress-corrosion cracking. Source
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Histogram of failure modes with their approximate discrete density function...
Available to PurchasePublished: 01 January 1997
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Failure modes in bonded joints. Arrows show direction of tensile loading. S...
Available to PurchasePublished: 01 January 1997
Fig. 21 Failure modes in bonded joints. Arrows show direction of tensile loading. Source: Ref 46
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Dominant solder joint failure modes. IMC, intermetallic compound; PCB, prin...
Available to PurchasePublished: 01 June 2024
Fig. 12 Dominant solder joint failure modes. IMC, intermetallic compound; PCB, printed circuit board. Source: Ref 4
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Typical fractography of different failure modes. (a) Ductile mode (100% of ...
Available to PurchasePublished: 01 June 2024
Fig. 13 Typical fractography of different failure modes. (a) Ductile mode (100% of area with ductile feature). Original magnification: 120×. (b) Quasi-ductile mode (>50% of area with ductile feature). Original magnification: 120×. (c) Quasi-brittle mode (<50% of area with ductile feature
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Published: 01 June 2024
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Typical pad cratering failure modes on a printed circuit board. (a) Mode A:...
Available to PurchasePublished: 01 June 2024
Fig. 26 Typical pad cratering failure modes on a printed circuit board. (a) Mode A: with fiber exposure. Original magnification: 140×. (b) Mode B: without fiber exposure. Original magnification: 160×. Source: Ref 17
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