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Book Chapter
Engineering Aspects of Failure and Failure Analysis
Available to PurchaseSeries: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003224
EISBN: 978-1-62708-199-3
... Abstract The primary goal of failure analysis is to prevent the recurrence of product failures. This article discusses the sequence of activities in failure analysis and offers insight on how to gather background information, examine and assess damage, and identify the cause of the problem...
Abstract
The primary goal of failure analysis is to prevent the recurrence of product failures. This article discusses the sequence of activities in failure analysis and offers insight on how to gather background information, examine and assess damage, and identify the cause of the problem. It also explains where to look for evidence and how to collect samples for various types of testing. In addition, the article provides an introduction to fracture mechanics and explains how to predict and avoid fractures, including fatigue fracture, through testing and computational techniques.
Image
Torsion failure of an AISI 51B60 railroad spring. The failure began by fati...
Available to PurchasePublished: 01 January 1987
Fig. 53 Torsion failure of an AISI 51B60 railroad spring. The failure began by fatigue at the abraded area at the top (arrows).
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Image
Example of a typical failure assessment diagram. FAP, failure assessment po...
Available to PurchasePublished: 01 January 2002
Fig. 2 Example of a typical failure assessment diagram. FAP, failure assessment point; FAC, failure assessment curve; σ f , flow strength, average of yield and tensile strengths; σ y , yield strength; solid line, without residual stress; dashed line, with residual stress
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Image
Generalized failure stress as a function of time-to-failure on a logarithmi...
Available to PurchasePublished: 01 January 2000
Fig. 2 Generalized failure stress as a function of time-to-failure on a logarithmic scale for ceramics and glasses exhibiting environmentally induced slow crack growth
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Image
Example of failure stress as a function of time-to-failure on a logarithmic...
Available to PurchasePublished: 01 January 2000
Fig. 3 Example of failure stress as a function of time-to-failure on a logarithmic scale for ceramics and glasses exhibiting environmentally induced slow crack growth. Adapted from Ref 18
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Image
Failure site showing wires thinned by corrosion and a cup-and-cone failure....
Available to Purchase
in Analysis and Prevention of Environmental- and Corrosion-Related Failures
> Failure Analysis and Prevention
Published: 15 January 2021
Fig. 4 Failure site showing wires thinned by corrosion and a cup-and-cone failure. Original magnification: 16.9×
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Image
Failure modes illustrated by the variation of the failure rate with operati...
Available to PurchasePublished: 31 December 2017
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Adhesion failure showing imprint of the peel ply and failure to bond over m...
Available to PurchasePublished: 01 November 1995
Fig. 4 Adhesion failure showing imprint of the peel ply and failure to bond over most of the surface. A small piece of resin adhered and is identified by the imprint of the fibers. 27×
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Image
Adhesion failure showing imprint of the peel ply and failure to bond over m...
Available to PurchasePublished: 01 January 1993
Fig. 4 Adhesion failure showing imprint of the peel ply and failure to bond over most of the surface. A small piece of resin adhered and is identified by the imprint of the fibers. 27×
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Image
Adhesive failure along left of knit line. Cohesive failure with the rubber ...
Available to Purchase
in Fracture and Fractography of Elastomeric Materials
> Characterization and Failure Analysis of Plastics
Published: 15 May 2022
Fig. 19 Adhesive failure along left of knit line. Cohesive failure with the rubber at center/right. Continuation of knit line is visible above jagged crack on right.
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Published: 30 August 2021
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Failure analysis logic network (FALN) for determining sources of failure in...
Available to PurchasePublished: 01 January 2001
Fig. 1 Failure analysis logic network (FALN) for determining sources of failure in composite parts. Original FALN was developed by Boeing.
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Image
Schematic of logic employed in design against “failure”. Failure can take p...
Available to Purchase
in Fundamental Structure-Property Relationships in Engineering Materials
> Materials Selection and Design
Published: 01 January 1997
Fig. 25 Schematic of logic employed in design against “failure”. Failure can take place by either material permanent deformation or fracture. Thus design entails comparing the 2% offset yield strength (σ y ) to the nominal stress at which fracture occurs (σ F ), and then using the lower
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Published: 01 January 1997
Fig. 4 Alumina failure data (see Table 1 ) and probability of the failure curves based on estimated parameters for the two- and three-parameter Weibull distributions.
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Image
Failure modes in bolted joints. Failure not only depends on the geometrical...
Available to PurchasePublished: 01 January 1997
Fig. 18 Failure modes in bolted joints. Failure not only depends on the geometrical dimensions, but also on the laminate construction. Arrows show direction of tensile loading. Source: Ref 46
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Image
Root cause failure analysis logic chart called a Why Tree. This failure exa...
Available to PurchasePublished: 01 January 2005
Fig. 14 Root cause failure analysis logic chart called a Why Tree. This failure examines a corrosion-related failure.
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Series: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006043
EISBN: 978-1-62708-172-6
... Abstract This article discusses the standard conduct of coating failure investigation. As each failure is different, a specific coating failure may require increased emphasis on a given step, or additional work and/or steps may be required. This article covers the following topics: obtaining...
Abstract
This article discusses the standard conduct of coating failure investigation. As each failure is different, a specific coating failure may require increased emphasis on a given step, or additional work and/or steps may be required. This article covers the following topics: obtaining and analyzing background information, preliminary determination of site conditions, inspection equipment requirements, coating failure site investigation, sampling techniques, sample chain of custody, coordination with the coatings laboratory, report preparation, and sample retention.
Book Chapter
Casting Failure Analysis Techniques and Case Studies
Available to PurchaseBook: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005343
EISBN: 978-1-62708-187-0
... Abstract This article reviews the failure analysis process with specific reference to the considerations that should be addressed when a casting has failed. It describes the failure analysis methodology for three failed cast components: an aluminum bracket, a bronze suction roll, and a steel...
Abstract
This article reviews the failure analysis process with specific reference to the considerations that should be addressed when a casting has failed. It describes the failure analysis methodology for three failed cast components: an aluminum bracket, a bronze suction roll, and a steel automotive spindle. The article discusses failure analysis investigation by obtaining casting background information, planning the evaluation and selecting the appropriate casting for analysis, conducting a preliminary examination, conducting the proper material evaluations, and thoroughly evaluating the test data. It concludes with information on case studies that show how the methodology is adapted for differing materials, failure mechanisms, and failure circumstances.
Book: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002385
EISBN: 978-1-62708-193-1
... Abstract This article illustrates the role that fracture mechanics can play in failure analysis. It describes the important failure criteria as relations between design and materials factors, which are used to correlate fracture mechanics analysis to the observations of a failure analysis...
Abstract
This article illustrates the role that fracture mechanics can play in failure analysis. It describes the important failure criteria as relations between design and materials factors, which are used to correlate fracture mechanics analysis to the observations of a failure analysis. Descriptions include an indication of how the factors are typically evaluated. The article also provides information on subcritical fracture mechanics. Finally, a group of failure analysis examples explain how fracture mechanics parameters can be determined and how they may be fitted into an overall failure investigation.
Book: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002386
EISBN: 978-1-62708-193-1
... Abstract This article describes the basis of operating stress maps based on failure assessment diagrams, which are used to assess potential fracture in the whole range of conditions from brittle to fully plastic behavior. It discusses the factors influencing the process of constructing...
Abstract
This article describes the basis of operating stress maps based on failure assessment diagrams, which are used to assess potential fracture in the whole range of conditions from brittle to fully plastic behavior. It discusses the factors influencing the process of constructing an operating stress map based on the principles used in constructing a residual strength diagram. These include plane strain fracture toughness, net section yield, and empiricism. The article details the fatigue crack growth behavior based on stress-corrosion cracking rates and corrosion fatigue factor. It summarizes the linear elastic fracture mechanics (LEFM) concepts for explaining the application of LEFM in damage tolerance analysis. The article exemplifies operating stress maps in a variety of applications.
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