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face mill cutting

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Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002145
EISBN: 978-1-62708-188-7
...Abstract Abstract This article discusses the different classes of gears, namely, spur, helical, herringbone, crossed-axes helical, worm, internal, rack, bevel, or face-type. It describes the methods used to cut the teeth of gears other than bevel gears: milling, broaching, shear cutting...
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003424
EISBN: 978-1-62708-195-5
...Abstract Abstract This article describes the machining operations of carbon fiber-reinforced epoxy, or carbon/epoxy thermoset composite materials, such as drilling, reaming, routing, trimming, end milling, slot milling, and facing. It reviews cutting tools for machining, including solid carbide...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003192
EISBN: 978-1-62708-199-3
... , 58 , 59 , 60 , and 61 ; for recommended cutting fluids, see Table 62 . (a) Caution: Check horsepower requirements on heavier depths of cut. Face milling, free-machining low carbon steels, wrought Table 2 Face milling, free-machining low carbon steels, wrought Material Hardness...
Book Chapter

Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002144
EISBN: 978-1-62708-188-7
... or negative axial rake. Face Mills Face mills ( Fig. 16 ) are so named because the workpiece surface is produced by the face of the cutter, although the outside diameter or bevel-cutting edge removes most of the stock. The cutter is driven by a spindle on an axis perpendicular to the surface being...
Series: ASM Handbook
Volume: 22B
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.hb.v22b.a0005519
EISBN: 978-1-62708-197-9
... and sintered cobalt carbide inserts, the cost of a single cutting tool may be $5,000 to $10,000, and lead times for production may be several weeks. Fischer ( Ref 32 ) and Kammermeier ( Ref 33 ) reported on the redesign of a polycrystalline diamond insert for the Kennametal Fix Perfect face mill ( Fig. 5...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003187
EISBN: 978-1-62708-199-3
... referenced in describing face-milling cutters. Tool angles control chip flow as illustrated in Fig. 14 . Chips vary with the cutting-edge angle as shown in Fig. 15 . Fig. 12 Identification of angles for single-point tools Fig. 13 Identification of angles for a face mill Fig. 14...
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006363
EISBN: 978-1-62708-192-4
... Table 6 Summary of high-pressure coolant research Workpiece Pressure Flow rate, L/min Tool Ref Comments MPa ksi Turning Ti-6Al-4V 14.5 2.1 15.1 K68 carbide 13 18° jet angle to rake face Mineral soluble oil, Hysol G, 4% Cutting speed up to 84 m/min (276 ft/min) Broken...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002186
EISBN: 978-1-62708-188-7
... Milling of an irregularly shaped forging. Dimensions given in inches Cutter details Peripheral cutting edge angle 10° Face relief angle 3° Radial rake angle 10° Face cutting edge angle 5° Peripheral relief angle 8° First peripheral relief angle 15° Second peripheral...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002188
EISBN: 978-1-62708-188-7
... for milling nickel alloys Alloy group Operation Surface cutting speed Feed m/min sfm mm/tooth in./tooth A Helical milling 24–30 80–100 0.075 0.003 Face milling 24–30 80–100 0.10 0.004 Side milling 24–30 80–100 0.05 0.002 End milling 24–30 80–100 0.05 0.002...
Book Chapter

Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002130
EISBN: 978-1-62708-188-7
...); water-soluble oil was used as a cutting fluid. Workpieces were supported on an indexing fixture plate. Setup time was 2 h, production rate was 16 pieces per hour, tools machined 80 pieces per grind, and downtime for changing tools was 6 min. A horizontal boring mill was used for seven facing...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002177
EISBN: 978-1-62708-188-7
... Relative toughness of three types of ceramic tools in milling gray cast iron Fig. 4 Failure mechanisms of cutting tools. (a) Typical flank wear on a carbide insert. (b) Typical edge deformation on a carbide insert. (c) Typical crater wear on a carbide insert. (d) Typical perpendicular cracks...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002189
EISBN: 978-1-62708-188-7
... end point occurs with tap breakage or undersize thread. Fig. 7 Effect of cutting speed and feed in the face milling of solution-treated and aged Ti-6Al-2Sn-4Zr-2Mo having 321 HB hardness. Feed rate: A, 0.25 mm/tooth (0.010 in./tooth) and B, 0.13 mm/tooth (0.005 in./tooth). The cutter...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002118
EISBN: 978-1-62708-188-7
... distribution on tool during cutting. Source: Ref 14 Fig. 6 Setups for turning (a), drilling (b), and milling (c) operations Fig. 1 The geometry (a) and forces (b) in orthogonal cutting Fig. 4 Flow lines in a chip Fig. 7 Influence of speed, tool geometry, and prior...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002184
EISBN: 978-1-62708-188-7
..., broaching, reaming, tapping, milling, sawing, grinding, honing, and lapping. The article concludes with a discussion on drilling operations in automatic bar and chucking machines and drill presses. aluminum aluminum alloys boring broaching cutting force grinding high-silicon aluminum alloys...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002119
EISBN: 978-1-62708-188-7
... additional finishing or wiper tooth designed to produce a broad finished machining path following the cutting action of the regular chip producing teeth in the cutter. Fig. 6(a) Theoretical surfaces produced in models of face milling with a sharp-nose milling tool (Type A), a round tool (Type B...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002159
EISBN: 978-1-62708-188-7
..., the operation benefits in the same way as when drilling. The pressure required for cutting is much less, progress through the material is more rapid, and the operation becomes smoother. When end milling, it is possible to mill parallel grooves and to maintain a dividing wall as thin as 0.75 mm (0.030...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002127
EISBN: 978-1-62708-188-7
... and correct workpiece microstructure essential Sintered iron 200 HB 300 980 0.5 0.020 0.1 0.004 … Cobalt-base hard facing alloys ≥35 HRC 200–250 650–820 1.0 0.040 0.25 0.010 Feed and speed must not be too low. Not all alloys can be machined successfully. Milling Meehanite 55 HRC...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002183
EISBN: 978-1-62708-188-7
..., % PH 15-7 Mo A-286 Face milling 10.5 8.5 End milling 9.5 25.0 Straddle milling 13.9 11.5 Turning 11.5 15.6 Threading, 32–300 mm (1 1 4 –12 in.) thread 37.7 47.0 Band sawing 26.7 28.6 Drilling, 6 mm ( 1 4 in.) diam 14.2 3.6 Drilling, 13 mm...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002185
EISBN: 978-1-62708-188-7
... Nominal speeds and feeds for the face milling of copper alloys with high-speed steel cutters Alloy group Condition Hardness, HRB Speed Feed m/min sfm mm/rev in./rev Depth of cut, 3.2 mm (0.125 in.) 1 Annealed 20–70 137 450 0.5 0.020 2 Annealed 20–70 99 325 0.36...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002187
EISBN: 978-1-62708-188-7
... and Feeds Dies Speed Alloys Machinability Turning and Boring Drilling Reaming Tapping Die Threading Milling Sawing Cutting Fluids Built-Up Edges Cutting Tools Hard Spots Turning Tool Angles Turning Speeds and Feeds Boring Cutter Designs Milling...