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Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003116
EISBN: 978-1-62708-199-3
... Abstract Fabrication of wrought stainless steels requires use of greater power, more frequent repair or replacement of processing equipment, and application of procedures to minimize or correct surface contamination because of its greater strength, hardness, ductility, work hardenability...
Abstract
Fabrication of wrought stainless steels requires use of greater power, more frequent repair or replacement of processing equipment, and application of procedures to minimize or correct surface contamination because of its greater strength, hardness, ductility, work hardenability and corrosion resistance. This article provides a detailed account of such difficulties encountered in the fabrication of wrought stainless steel by forming, forging, cold working, machining, heat treating, and joining processes. Stainless steels are subjected to various heat treatments such as annealing, hardening, and stress relieving. Stainless steels are commonly joined by welding, brazing, and soldering. The article lists the procedures and precautions that should be instituted during welding to ensure optimum corrosion resistance and mechanical properties in the completed assembly.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004171
EISBN: 978-1-62708-184-9
... Abstract This article presents a detailed examination of corrosion at the various production stages of wafer fabrication. The corrosion issues related to batch metal-etch systems and single-wafer metal-etch systems are also discussed. The article provides a case study, which illustrates...
Abstract
This article presents a detailed examination of corrosion at the various production stages of wafer fabrication. The corrosion issues related to batch metal-etch systems and single-wafer metal-etch systems are also discussed. The article provides a case study, which illustrates that the factors outside the normal processing of wafers or tool-specific problems can contribute to metal-line corrosion.
Book: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006140
EISBN: 978-1-62708-175-7
... Abstract Prealloyed (PA) powder metallurgy is a technique where complex near-net shape titanium aircraft components are fabricated with low buy-to-fly ratios. This article describes the physical principle, mechanism, and simulation and modeling of metal can and hot isostatic pressing (HIP...
Abstract
Prealloyed (PA) powder metallurgy is a technique where complex near-net shape titanium aircraft components are fabricated with low buy-to-fly ratios. This article describes the physical principle, mechanism, and simulation and modeling of metal can and hot isostatic pressing (HIP) processes involved in the PA powder metallurgy technique. It discusses the technical problems addressed in shape control and their solutions for understanding the advantages of powder metallurgy HIP.
Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005841
EISBN: 978-1-62708-167-2
... Abstract Inductors used for brazing can be machined from solid copper shapes or fabricated out of copper tubing, depending on the size and complexity of the braze joint geometry to be heated. This article provides information on inductors (coils) that are generally classified as solenoid...
Abstract
Inductors used for brazing can be machined from solid copper shapes or fabricated out of copper tubing, depending on the size and complexity of the braze joint geometry to be heated. This article provides information on inductors (coils) that are generally classified as solenoid, channel (slot), pancake, hairpin, butterfly, split-return, or internal coils. It discusses the variables pertinent to the design of inductors for brazing, soldering, or heat treating. The article presents various considerations for designing inductors for brazing of dissimilar materials that present a unique challenge in the field of induction brazing.
Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005839
EISBN: 978-1-62708-167-2
... current on the induction coil and process design, and the control of heating in different areas of the inductor part. The article reviews three main tools for adjustment of coil design and fabrication: coupling gap, coil copper profile, and magnetic flux controllers. It examines the method of holding...
Abstract
This article provides information on single-shot and scanning, the two types of induction heat treating processes that are based on whether the induction coil is moving relative to the part during the heating process. It describes the effect of the frequency of induction heating current on the induction coil and process design, and the control of heating in different areas of the inductor part. The article reviews three main tools for adjustment of coil design and fabrication: coupling gap, coil copper profile, and magnetic flux controllers. It examines the method of holding a part and presenting it to the inductor during the initial inductor design. The article provides information on coil leads/busswork and contacts that mechanically and electrically connect the induction coil head to the power supply. It concludes with a discussion on flux and oxide removal, leak and flow checking, silver plating, and electrical parameter measurement.
Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005840
EISBN: 978-1-62708-167-2
..., and brazing and fabricating the copper coil winding for heating billets, bars, and slabs. The article describes refractory selection criteria and the methods of mounting and securing the induction coil winding, and presents general refractory installation guidelines for induction heating applications...
Abstract
This article is a compilation of best practices, materials, and techniques for the design and manufacture of modern induction forge coils. It presents the basics of induction coil design along with various design considerations, namely, copper tube selection, water flow considerations, and brazing and fabricating the copper coil winding for heating billets, bars, and slabs. The article describes refractory selection criteria and the methods of mounting and securing the induction coil winding, and presents general refractory installation guidelines for induction heating applications. It provides information on curing, form removal, dryout, and coil refractory seasoning. Wear rails that are designed to prevent damage to the coil refractory and subsequent coil winding are also discussed. The article concludes with a discussion on preventive maintenance practices for induction forging coils.
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Published: 01 January 2002
Fig. 51 Armature for a large electric motor that failed during fabrication. The cause of failure was lamellar tearing. (a) Schematic diagram of the weld preparation and the position of the failed weld. (b) Schematic of crack initiation and propagation from the root of the weld
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Published: 01 January 2006
Fig. 2 Timeline of the corrosion-prevention project from one fabrication unit showing stages of work
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Published: 01 January 2006
Fig. 3 Floor plan of a fabrication unit with single (9600) and batch (8300) etchers. Applied test tool and sample points (A, B, and C) were used in corrosion study.
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Published: 01 January 2006
Fig. 4 Aspects of wafer fabrication and metal etching. (a) Operator with supercarrier and boat fixtures. (b) Diagram of etcher-system components. (c) SEM image of a metal-etch feature
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Published: 01 January 2006
Fig. 5 A batch metal etcher, model 8330, installed in the fabrication unit
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Published: 01 January 2006
Fig. 13 Residence time study of HCl vapors in a wafer-fabrication unit environment to track the appearance of corrosion on wafers. Parallel maintenance activities are tracked on time line. WIP is work in progress rack.
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Published: 01 January 2006
Fig. 14 Air-flow dynamics in the fabrication unit. Arrows indicate horizontal flow. Circled letters are test locations. Shaded objects are the single-batch etchers.
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Published: 01 January 2006
Fig. 4 Design and fabrication details to be considered in corrosion prevention. (a) Constructional members, sills, etc. (b) Joints. (c) Crevices. (d) Air circulation. (e) Corners, edges, and surfaces
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Published: 01 December 2008
Fig. 2 Gluing sections for high-volume fabrication of lost-foam patterns. Courtesy of Vulcan Engineering
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Published: 15 June 2020
Fig. 7 (a) Schematic of the fabrication of battery electrodes; mg, force of gravity on the drops (b) formation of the microlattice in 3D (c) scanning electron microscopy images of 3D-printed Li-ion electrode lattices and focused ion beam (FIB) image of porosity. Source: Ref 24 .
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in Failures of Pressure Vessels and Process Piping
> Analysis and Prevention of Component and Equipment Failures
Published: 30 August 2021
Fig. 109 Fabrication layout of the B and E heat exchangers
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Published: 30 August 2021
Fig. 22 Armature for a large electric motor that failed during fabrication. The cause of failure was lamellar tearing. (a) Schematic diagram of the weld preparation and the position of the failed weld. (b) Schematic of crack initiation and propagation from the root of the weld
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in Online Monitoring and Control of Polymer Additive Manufacturing Processes
> Additive Manufacturing Design and Applications
Published: 30 June 2023
Fig. 2 Thermocouple installed on a fused filament fabrication machine to monitor the extruder temperature. MEMS, microelectromechanical system. Reprinted from Ref 24 with permission of the American Society of Mechanical Engineers (ASME)
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in Online Monitoring and Control of Polymer Additive Manufacturing Processes
> Additive Manufacturing Design and Applications
Published: 30 June 2023
Fig. 4 Camera installed in front of a fused filament fabrication machine to monitor the printing process. Reprinted from Ref 41 with permission from Elsevier
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