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Image
in Advanced Industrial Quench System Design—Fluid Dynamics Analysis
> Quenchants and Quenching Technology
Published: 01 February 2024
Fig. 6 Coupling methods for the energy equation at the solid-liquid interface. (a) Independent solutions coupled every time step with AVL code-coupling interface (ACCI). HTC, heat-transfer coefficient. (b) Single whole solution updated every iteration at the interface with the multimaterial
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in Electronic Structure Methods Based on Density Functional Theory
> Fundamentals of Modeling for Metals Processing
Published: 01 December 2009
Fig. 4 Murnaghan's equation of state (MES): Energy as a function of volume for face-centered cubic nickel, calculated using VASP
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Book Chapter
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005450
EISBN: 978-1-62708-196-2
..., and energy equation for solving various problems related to fluid dynamics. fluid dynamics equation fluid mechanics continuity equation momentum equation energy equation boundary layer flow dimensional analysis fluid motion fluid statics A FLUID cannot resist shear stress by static...
Abstract
This article is a comprehensive collection of fluid dynamic equations for properties of fluids, fluid statics, fluid motion, dimensional analysis, and boundary layer flow. It presents equations for analyzing problems in fluid mechanics, continuity equation, momentum equation, and energy equation for solving various problems related to fluid dynamics.
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005437
EISBN: 978-1-62708-196-2
... Abstract This article presents the governing equations for moving a solidification front, based on the balance of mass, momentum, energy, and solute. It reviews how material properties and geometry can be analyzed in the context of the governing equations. The article provides several example...
Abstract
This article presents the governing equations for moving a solidification front, based on the balance of mass, momentum, energy, and solute. It reviews how material properties and geometry can be analyzed in the context of the governing equations. The article provides several example problems that illustrate how the hierarchy of time and length scales associated with transport leads to the important features of cast microstructures. It includes equations for estimating microsegregation in cast alloys.
Image
Published: 01 February 2024
Fig. 85 Schematic representation of a quenching system showing boundary conditions for momentum, mass, and energy equations. 1, inlet flow; 2, outlet flow; 3, nonslip wall conditions; 4, free surface; 5, internal mass and momentum source
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Image
in Advanced Industrial Quench System Design—Fluid Dynamics Analysis
> Quenchants and Quenching Technology
Published: 01 February 2024
Fig. 4 Schematic representation of a quenching system showing boundary conditions for momentum, mass, and energy equations. 1, inlet flow; 2, outlet flow; 3, nonslip wall condition; 4, free surface; 5, internal mass and momentum source
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Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001480
EISBN: 978-1-62708-173-3
... energy equation fusion zone heat transfer heat-affected zone microstructure numerical modeling residual stress strain thermal stress weld joints THE DESIGN OF A STRUCTURE that achieves its highest performance levels with the least chance of failure can be facilitated by the mathematically...
Abstract
This article focuses on the various assumptions involved in the numerical modeling of welds, including the geometry of the welded structure and the weld joint, thermal stress, strain, residual stress, and the microstructure in the heat-affected and fusion zones.
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005587
EISBN: 978-1-62708-174-0
... more accurate and more efficient. Energy Equation and Heat Transfer The conservation of energy is the fundamental principle that underlies all thermal analysis, including that of welds. In the simplest terms, it states that while energy can be added or extracted, no energy can be created...
Abstract
This article is a comprehensive collection of formulas and numerical solutions, addressing many heat-transfer scenarios encountered in welds. It provides detailed explanations and dimensioned drawings in order to discuss the geometry of weld models, transfer of energy and heat in welds, microstructure evaluation, thermal stress analysis, and fluid flow in the weld pool.
Series: ASM Handbook
Volume: 4F
Publisher: ASM International
Published: 01 February 2024
DOI: 10.31399/asm.hb.v4F.a0007008
EISBN: 978-1-62708-450-5
...), and energy. These equations are represented in rectangular coordinates by the following expressions. The time-averaged turbulent fluid-dynamic equations for a single-phase fluid are ( Ref 6 ): The equation of continuity is: (Eq 1) ∂ρ ∂ t + ∂ρ u j ∂ x j = S ρ where ρ...
Abstract
Computational fluid dynamics (CFD) provides an efficient, alternate, virtual approach for simulating and analyzing quenching processes with an impact on component design, manufacturing process, and quality. This article provides domain insights for quenching researchers and CFD practitioners for the modeling of the industrial quenching process and for supporting the diverse multifunctional needs in an industry, ranging from primary metallurgical companies (steel, aluminum, and other alloys), original equipment manufacturers, engineering companies, captive and commercial heat treating facilities, quench system manufacturers, and quench fluid suppliers. It describes the governing differential equations for the fluid flow and heat-transfer phenomena during quenching. The article also discusses different modeling categories to determine a CFD methodology for quenching.
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005208
EISBN: 978-1-62708-187-0
... Abstract This article begins with balance equations for mass, momentum, energy, and solute and the necessary boundary conditions for solving problems of interest in casting and solidification. The transport phenomena cover a vast range of length and time scales, from atomic dimensions up...
Abstract
This article begins with balance equations for mass, momentum, energy, and solute and the necessary boundary conditions for solving problems of interest in casting and solidification. The transport phenomena cover a vast range of length and time scales, from atomic dimensions up to macroscopic casting size and from nanoseconds for interface attachment kinetics to hours for casting solidification. The article describes how to determine which phenomena are most important at the particular length and time scale for the problem. It concludes with several examples of the application of transport phenomena in solidification, focusing on microstructure formation.
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005636
EISBN: 978-1-62708-174-0
... welding. The article presents the mathematical equations of mass, momentum, energy, and species conservation. It reviews the applications of heat transfer and fluid flow models for different welding processes. Finally, the article discusses the approaches to improve reliability of, and reduce uncertainty...
Abstract
This article provides a comprehensive review and critical assessment of numerical modeling of heat and mass transfer in fusion welding. The different fusion welding processes are gas tungsten arc welding, gas metal arc welding, laser welding, electron beam welding, and laser-arc hybrid welding. The article presents the mathematical equations of mass, momentum, energy, and species conservation. It reviews the applications of heat transfer and fluid flow models for different welding processes. Finally, the article discusses the approaches to improve reliability of, and reduce uncertainty in, numerical models.
Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005877
EISBN: 978-1-62708-167-2
... density, current density, magnetic field strength, and magnetic flux density. This article describes the behavior of the EMF by Maxwell's equations in integral or differential forms. It discusses the definition of potentials; methods of mathematical modeling; boundary conditions; and energy, power density...
Abstract
Electromagnetic problem solutions are based on the macroscopic theory of the continuous model for the electromagnetic field (EMF). It is described by a system of integral or partial differential equations for five vector quantities, namely, electric field strength, electric flux density, current density, magnetic field strength, and magnetic flux density. This article describes the behavior of the EMF by Maxwell's equations in integral or differential forms. It discusses the definition of potentials; methods of mathematical modeling; boundary conditions; and energy, power density, and electromagnetic forces.
Book Chapter
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005448
EISBN: 978-1-62708-196-2
... properties first law of thermodynamics second law of thermodynamics work equations heat-transfer equations homogeneous phase heterogeneous phase One of the fundamental laws of thermodynamics is that energy cannot be created or destroyed. Energy can only be converted from one form to another...
Abstract
This article is a comprehensive collection of the thermodynamic equations and property relations of the first and second laws of thermodynamics that are applicable to closed-system consisting of several homogeneous and heterogeneous phases.
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005415
EISBN: 978-1-62708-196-2
... force approach and explicit nucleation algorithm. Calculation of activation energy and critical nucleus configuration is discussed. The article presents the deterministic phase-field kinetic equations for modeling growth and coarsening of microstructure. It also describes the material-specific model...
Abstract
This article discusses the fundamental aspects of phase-field microstructure modeling. It describes the evolution of microstructure modeling, including nucleation, growth, and coarsening. The article reviews two approaches used in the modeling nucleation of microstructure: the Langevin force approach and explicit nucleation algorithm. Calculation of activation energy and critical nucleus configuration is discussed. The article presents the deterministic phase-field kinetic equations for modeling growth and coarsening of microstructure. It also describes the material-specific model inputs, chemical free energy and kinetic coefficients, for phase-field microstructure modeling. The article provides four examples that illustrate some aspects of phase-field modeling.
Series: ASM Handbook
Volume: 22B
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.hb.v22b.a0005503
EISBN: 978-1-62708-197-9
... (thickness direction). Energy equation: In accordance with the lubrication and Hele-Shaw approximations during the filling stage, the energy equation is simplified as: (Eq 5) ρ C p ( ∂ T ∂ t + u ∂ T ∂ x + v ∂ T ∂ y ) = k ∂ 2 T ∂ z 2...
Abstract
This article focuses on the axisymmetric 2.5-dimensional approach used in metal powder injection molding (PIM) simulations. It describes three stages of PIM simulations: filling, packing, and cooling. The article discusses the process features of numerical simulation of PIM, such as filling and packing analysis, cooling analysis, and coupled analysis between filling, packing, and cooling stages. It explains the experimental material properties and verification for filling, packing, and cooling stages in the PIM simulations. The article presents simulation results from some of the 2.5-dimensional examples to demonstrate the usefulness of the computer-aided engineering analysis and optimization capability of the PIM process.
Book Chapter
Series: ASM Handbook
Volume: 23A
Publisher: ASM International
Published: 12 September 2022
DOI: 10.31399/asm.hb.v23A.a0006885
EISBN: 978-1-62708-392-8
... the laser beam envelope and their mass flow rate ( Eq 7 ). The laser energy consumed by the powder particles, q p , depends on the powder mass flow rate, m ̇ p . Both factors are used to evaluate η p , shown in Eq 8 . Note that the underlying assumption in these sets of equations...
Abstract
This article focuses on the directed-energy deposition (DED) additive manufacturing (AM) technique of biomedical alloys. First, it provides an overview of the DED process. This is followed by a section describing the design and development of the multiphysics computational modeling of the layer-by-layer fusion-based DED process. A brief overview of the primary governing equations, boundary conditions, and numerical methods prescribed for modeling laser-based metal AM is then presented. Next, the article discusses fundamental concepts related to laser surface melting and laser-assisted bioceramic coatings/composites on implant surfaces, with particular examples related to biomedical magnesium and titanium alloys. It then provides a review of the processes involved in DED of biomedical stainless steels, Co-Cr-Mo alloys, and biomedical titanium alloys. Further, the article covers novel applications of DED for titanium-base biomedical implants. It concludes with a section on the forecast of DED in biomedical applications.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004150
EISBN: 978-1-62708-184-9
... Abstract The primary fossil fuels are generally defined as coal, oil, natural gas, tar sands, and shale oil. This article discusses the characteristics and the types of fuels used in fossil and fuel industries. It describes the energy conversion in fuels and outlines the efficiency of a heat...
Abstract
The primary fossil fuels are generally defined as coal, oil, natural gas, tar sands, and shale oil. This article discusses the characteristics and the types of fuels used in fossil and fuel industries. It describes the energy conversion in fuels and outlines the efficiency of a heat engine with the help of the Carnot equation.
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005206
EISBN: 978-1-62708-187-0
... diagrams, which forms the basis for the calculation of phase diagrams (CALPHAD) method. The article also discusses the calculation of phase diagrams and solidification by using the Scheil-Gulliver equation. phase diagram solidification Gibbs energy function CALPHAD method Scheil-Gulliver equation...
Abstract
This article discusses the application of thermodynamic in the form of phase diagrams for visually representing the state of a material and for understanding the solidification of alloys. It presents the derivation of the relationship between the Gibbs energy functions and phase diagrams, which forms the basis for the calculation of phase diagrams (CALPHAD) method. The article also discusses the calculation of phase diagrams and solidification by using the Scheil-Gulliver equation.
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005619
EISBN: 978-1-62708-174-0
... Abstract Ultrasonic welding (UW), as a solid-state joining process, uses an ultrasonic energy source and pressure to induce oscillating shears between the faying surfaces to produce metallurgical bonds between a wide range of metal sheets and wires. This article reviews the models...
Abstract
Ultrasonic welding (UW), as a solid-state joining process, uses an ultrasonic energy source and pressure to induce oscillating shears between the faying surfaces to produce metallurgical bonds between a wide range of metal sheets and wires. This article reviews the models of the ultrasonic welding with an emphasis on governing equations, material behavior, and heat generation of the process. It discusses the resulting factors, namely, vibration, friction, temperature, and plastic deformation as well as the bonding strength and its mechanism.
Book Chapter
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003383
EISBN: 978-1-62708-195-5
... it is stressed in the fiber direction by using the rule of mixtures and assuming that all the energy dissipation occurs in the matrix. This gives the equation: Ψ L = Ψ m ( 1 − V f ) E m / E L where E is Young's modulus and L represents longitudinal tensile/compressive...
Abstract
Damping is the energy dissipation properties of a material or system under cyclic stress. The vibrational and damping characteristics of composites are important in many applications, including ground-based and airborne vehicles, space structures, and sporting goods. This article describes the damping characteristics of unidirectional composites, when they are subjected to longitudinal shear, longitudinal tension/compression, and transverse tension/compression. It presents equations that govern the overall damping capacity of beams that are cut from laminated plates. The article discusses the effect of temperature on damping and provides information on the relationship between damping and strength.
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